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Home > Products > Continuous Foaming Machine > Continuous Foaming Machine Waste PU Sponge Recycling Triple Foaming Station Φ1000-1300mm Cylinder Foam Rebonded Foam Production Line

Continuous Foaming Machine Waste PU Sponge Recycling Triple Foaming Station Φ1000-1300mm Cylinder Foam Rebonded Foam Production Line

Product Details

Place of Origin: Qingdao

Brand Name: Xinmeiteng

Certification: CE

Model Number: TDPF-04

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: Inquiry

Packaging Details: TO BE DETERMINED

Delivery Time: 45 workingdays after downpayment

Payment Terms: L/C,T/T

Supply Ability: 3 sets per season

Get Best Price
Highlight:

Waste PU Sponge Recycling Continuous Foaming Machine

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Triple Foaming Station Rebonded Foam Production Line

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Φ1000-1300mm Cylinder Foam Making Machine

Foam Size:
Φ(1000-1300)×L(1200-2200)mm
Mixing Tank Volume:
15m³
Productive Capacity:
9 Dies/h
Product Density:
50-300 Kg/m³
Total Motor Power:
75kw
Machine Weight:
60000kg
Foam Size:
Φ(1000-1300)×L(1200-2200)mm
Mixing Tank Volume:
15m³
Productive Capacity:
9 Dies/h
Product Density:
50-300 Kg/m³
Total Motor Power:
75kw
Machine Weight:
60000kg
Continuous Foaming Machine Waste PU Sponge Recycling Triple Foaming Station Φ1000-1300mm Cylinder Foam Rebonded Foam Production Line

Continuous Foaming Machine Waste PU Sponge Recycling Triple Foaming Station Φ1000-1300mm Cylinder Foam Rebonded Foam Production Line


Product Introduction


The TDPF-04 Rebonded Cylinder Foam Triple Foaming Work Line is designed for waste utilization of PU sponge, rubber, PE, EVA, EPE and other foam materials. The machine crushes waste sponge, PE, EVA, EPE edges, adds binder and mixes evenly, then presses and molds. Steam or natural drying bonds the crushed material into cylinder foam. The cylinder foam can then be cut into infinite long sheets by a cylinder peeling machine, laminated with PE film or fabric. This production line is widely used for carpet underlay padding, floor mats and shoe materials, achieving high recycling value for waste foam.

TDPF-04 waste PU sponge rebonding line producing cylinder foam in an industrial factory setting
Technical Specifications & Capabilities
Product Category Parameters
Foam size Φ(1000-1300)×L(1200-2200)mm
Mixing tank volume 15m³
Productive capacity 9 mold/h
Product density 50-300 kg/m³
Total motor power 75kw
Machine weight 60000kg
Overall dimension(L×W×H) 9770×6683×13305mm
Why Choose Our Machinery?
  • Triple Foaming Station Design: Three working stations improve continuous production efficiency, up to 9 molds per hour.
  • Large Mixing Capacity: 15m³ mixing tank ensures uniform binder distribution for consistent foam quality.
  • Wide Density Range: Produces rebonded foam from 50 to 300kg/m³, covers light cushioning to heavy load mat applications.
  • Waste Recycling & Cost Saving: Recycles waste PU sponge, rubber, EVA, EPE scraps into valuable rebonded foam products.
  • Flexible Bonding Options: Supports steam curing or natural drying, suitable for different factory conditions.
Close-up view of the TDPF-04 rebonding line mixing and foaming station TDPF-04 cylinder foam production line with triple foaming stations in operation Rebonded cylinder foam output from the TDPF-04 waste PU sponge recycling machine
Primary Applications
  • Carpet Underlay & Flooring: Rebonded foam sheets for carpet padding and floor underlay.
  • Floor Mat Industry: Recycled foam mats for gym, garage and industrial floor covering.
  • Shoe Material: Rebonded foam sheets for shoe insole and sole padding.
  • Furniture Padding: Budget-friendly rebonded foam for sofa base and cushion support.
Rebonded foam used as carpet underlay and flooring padding Recycled foam mats for gym and industrial floor covering applications Rebonded foam sheets used for shoe insole and furniture padding
Frequently Asked Questions (FAQ)
Q1: What materials can this machine recycle?

A: It processes waste PU sponge, rubber, PE, EVA, EPE foam scraps and edges into rebonded cylinder foam.

Q2: What is the production capacity?

A: Triple foaming stations deliver up to 9 molds per hour with a 15m³ mixing tank.

Q3: What density range of rebonded foam can it produce?

A: 50-300kg/m³, covering light cushion to heavy load mat applications.

Q4: What finished products is this foam used for?

A: Mainly carpet underlay, floor mats, shoe materials and furniture padding.