3000x2200x1250 mm Horizontal Foam Slicer PU Foam Cutting Machine for 0.5-70 mm Sheets

The TDB-2200 slices full mattress-size blocks: 3000*2200*1250 mm in the cutting area, 0.5 mm to 70 mm in thickness, on a 23 kW drive and a 6000 kg frame. Sheet thickness tolerance is ±0.05 mm on 0.5-2 mm sheet. Overall machine size is 8300*6200*2500 mm and the machine is CE certified.

The point of a wide slicer is that the block goes on once. A plant buying 1250 mm high blocks wants the whole block cut in one set-up, with the sheet taken off the same face until the block is finished. That means the table has to take the load, the head has to hold its line over 2200 mm, and the take-off side has to be clear enough to keep the sheets moving.

• Model: TDB-2200
• Cutting size: 3000*2200*1250 mm
• Cutting thickness: 0.5-70 mm
• Tolerance: ±0.05 mm (0.5-2 mm sheet)
• Motor power: 23 kW
• Machine weight: 6000 kg
• Overall dimension: 8300*6200*2500 mm
• Certification: CE

1. Prepare the floor. Confirm the machine is level and the take-off side is clear for 2200 mm sheets.
2. Load the block. Bring the block onto the table with a lift or roller table and seat it against the fence.
3. Set the thickness. Enter the sheet thickness from 0.5 mm to 70 mm for the order.
4. Cut the first sheet. Start the pass and take the first sheet off the block face.
5. Measure the sample. Check both edges and the middle against a gauge before running the block.
6. Run to the end of the block. Keep stacking as the block reduces, then reload for the next block.

Handling sets the output on a machine this size. The cut is fast; the time goes into loading a 1250 mm block, clearing sheets and keeping the table clean between blocks.

A wide slicer earns its cost in handling. If a block has to be cut down to fit the machine, the plant pays for that cut twice: once in labour and once in the foam lost at the saw line. A 3000*2200*1250 mm table removes that step for full mattress-size blocks.

Block height matters the same way. A 1250 mm block sliced at 10 mm yields well over a hundred sheets from one set-up. If the machine only took a shorter block, the same output would need two loads and two set-ups, and every set-up is a chance to lose the square face.

The constraint moves to the take-off side. A 2200 mm wide sheet needs a table and a stack route as wide as the machine. Plants that plan for that get the throughput the drive can deliver; plants that do not end up folding sheet at the machine and losing the edge sheets to creases.

• Load whole blocks: avoid sawing down to fit, which costs labour and material.
• Keep the take-off wide: a 2200 mm sheet needs a 2200 mm route.
• Group by thickness: one setting for a full block reduces changeover time.

• Full block capacity: 3000*2200*1250 mm means the block is loaded once and cut to the end.
• Wide, stable cut: the head holds its line across 2200 mm, so the far edge of the sheet matches the near edge.
• Thin to thick in one machine: 0.5 mm to 70 mm covers comfort layers, padding and packaging from one block.
• 23 kW drive: feed rate is held through dense foam instead of dropping in the cut.
• 6000 kg frame: mass absorbs the vibration that shows up as thickness variation on thin sheet.
• ±0.05 mm on thin sheet: the accuracy buyers measure is held where it matters, at 0.5-2 mm.
• CE certified: built for export markets with CE guarding and electrics.

• Mattress production: comfort layers and support sheet from full blocks.
• Furniture upholstery: padding and backing sheet in repeat thicknesses.
• Foam conversion: blocks bought in and cut to sellable sheet thicknesses.
• Packaging: protective sheet and inserts from the same block.
• Acoustic and filter foam: thin sheet cut to a fixed thickness.
• Lamination lines: uniform sheet for bonding and flame lamination.

Most sheet complaints trace back to the first slice of a block, not to the machine. Cut one test sheet, measure it at both edges and the middle, and the correction costs one slice instead of a full shift of scrap.

The machine is 8300*6200*2500 mm and 6000 kg, so the layout decision comes before the machine arrives. Allow space for a lift or roller table on the loading side, and a clear 2200 mm route on the take-off side with pallets at table height.

Blocks at 1250 mm should be moved with a lift or a roller table, never tipped onto the machine. A dropped block loses its square face, and the first sheets off it will run tapered until the face is trimmed.

• Foundation: level floor, machine anchored, no vibration source bolted to the same slab.
• Loading: lift or roller table for 1250 mm blocks; keep hands clear of the head line.
• Take-off: pallets at table height so sheets are not lifted and bent.
• Housekeeping: clear foam dust from the table and floor at each block change.

On a wide machine the blade and the guide carry the tolerance. Check the edge every shift, keep the guide clear, and re-set it with a gauge after every blade change. A guide set by feel will hold at the near edge and drift at the far edge, which is exactly where a 2200 mm sheet gets rejected.

The feed and drive need routine checks rather than repair. Listen for a change in tone during a pass: on a machine this heavy, a new noise usually means a bearing or a belt, and it is cheaper to catch it between blocks than mid-block.

• Every shift: blade edge, guide clearance, table surface, dust extraction.
• Weekly: blade tension, feed and drive belts, guide lubrication.
• Monthly: bearing check, cabinet dust, thickness verification on a test block.
• After a blade change: re-set the guide and cut a measured test block.

The machine ships in an export plywood case with the head blocked and the table protected. At 8300*6200*2500 mm and 6000 kg the loading plan needs to be agreed before the freight booking, and the door width at the destination should be checked against the machine width.

Delivery is 45 working days after downpayment, payment by T/T or L/C, minimum order one set. Spare blades, guide parts and remote commissioning support can ship with the machine so the first year does not depend on air freight.