1300 mm Cutting Height Foam Contour Cutting Machine with 3.5 t Frame

The TDPO-2.2 cuts profiles from blocks up to 1300 mm high. The cutting table is 6000*2100 mm, the revolving loop blade turns ±360° in the cut, blade speed runs 0-70 m/min, precision is ±0.5 mm and the machine weighs 3.5 t on a CE certified frame with an 8.5 kW drive.

Tall blocks are the test of a contour machine. As the blade works at 1300 mm, the upper part of the blade has more unsupported length, and any flex shows up as a profile that is not square through the height. A 3.5 t frame and a guided loop blade are what keep the cut vertical from the table to the top of the block.

• Model: TDPO-2.2
• Cutting size: 6000*2100 mm
• Cutting height: 1300 mm
• Minimum radius: 10 mm
• Blade speed: 0-70 m/min
• Precision: ±0.5 mm
• Machine weight: 3.5 t

1. Square and load. Trim the block, then place it on the 6000*2100 mm table against the reference edge.
2. Check the height. Confirm the block is inside the 1300 mm cutting height before running the file.
3. Set the blade speed. Choose a speed within 0-70 m/min for the foam grade.
4. Cut the test profile. Run one part and check squareness through the full height.
5. Run the nest. Let the loop blade follow each profile with its ±360° turning range.
6. Unload and check. Measure the part at the top and bottom before the next block.

On a tall block, check squareness at the top as well as at the table. A part that measures right at the bottom and off at the top points to blade flex or a block that is not square, not to the drawing.

A loop blade cutting at 1300 mm has a long unsupported span. The tension has to be right: too slack and the blade wanders in the cut, too tight and the joint is loaded. Both show up as a profile that is not square through the height, which is the most common complaint on tall block work.

The block itself matters as much as the machine. A block that is 20 mm out of square will produce a part that is 20 mm out at the top even if the blade runs perfectly. Squaring the block on a vertical cutter before profiling is the cheapest quality step in the process.

Frame stiffness is the last piece. A 3.5 t structure resists the load the blade puts into the machine when it turns through a tight radius at full height. On a lighter frame that load deflects the blade line and the error appears at the top of the part.

• Tension check daily: slack and overtight both show up as squareness error.
• Square the block first: a leaning block cannot produce a straight part.
• Check the top of the part: measuring only at the table hides the error.

• Full block height: 1300 mm means a standard block is profiled in one set-up, not cut down first.
• Square through the height: the 3.5 t frame holds the blade line from table to top.
• 6000*2100 mm table: long profiles and multiple parts fit the same block.
• ±360° loop blade: corners and returns are cut without a blade lift and re-entry mark.
• ±0.5 mm precision: repeated across parts cut from the same tall block.
• 0-70 m/min: blade speed matched to the foam grade rather than fixed.
• CE certified: export-ready guarding and electrics.

• Mattress profiles: shaped toppers and edge details from full height blocks.
• Furniture seating: contoured cushions from tall blocks.
• Packaging: large shaped inserts cut from a single block.
• Transport seating: cushions with defined profiles.
• Acoustic panels: profiled faces from tall foam blocks.
• Foam conversion: tall blocks profiled to order.

Contour faults are usually visible on the first part off the table. Cut one test profile before running the nest, and a wrong radius costs one part instead of a batch.

A 1300 mm block is heavy and unstable once it starts to be cut away. Load it with a lift or roller table, keep it against the reference edge, and do not reach into the cut zone to steady it while the blade is running.

Plan the nest so the block keeps enough material to stay rigid until the last part. Cutting the centre out first leaves the block free to lean and the remaining parts come out off-square.

• Loading: lift or roller table, block square to the reference edge.
• Nest order: keep the block rigid until the final parts are cut.
• Guarding: guard fitted, hands clear of the blade line.
• Height check: confirm block height against the 1300 mm limit before running.

Check the blade tension and the guide every shift. At full height these two settings decide squareness, and both drift slowly enough that the first sign is a rejected part rather than a noise.

Inspect the turning unit and the blade joint weekly. A worn joint flexes under load, and at 1300 mm that flex is amplified into the top of the part.

• Every shift: blade tension, guide clearance, table surface.
• Weekly: blade joint, turning unit, drive belt.
• Monthly: frame and rail alignment check, cabinet dust, profile verification.
• After a blade change: cut a full height test part before the batch.

The machine ships in export packing with the head blocked and the table protected. At 3.5 t with a 6000*2100 mm table, confirm the container plan and the receiving access before booking freight.

Delivery is 45 working days after downpayment, payment by T/T or L/C, minimum order one set. Installation guidance and spare loop blades ship with the machine.