6000x2100 mm Table Foam Profile Cutting Machine ±360° Loop Blade Contour Cutter

The TDPO-2.2 works a 6000*2100 mm table, which is long enough for several profiles to be nested on one block. The revolving loop blade turns ±360° in the cut, blade speed runs 0-70 m/min, cutting height is 1300 mm, minimum radius is 10 mm, precision is ±0.5 mm, motor power is 8.5 kW and the machine weighs 3.5 t.

Table size is a productivity decision. On a short table, each profile needs its own block and its own set-up; on a 6000 mm table, a whole nest of parts comes off one block in one run. The saving is not the cutting time, it is the loading and the offcuts.

• Model: TDPO-2.2
• Cutting size: 6000*2100 mm
• Cutting height: 1300 mm
• Minimum radius: 10 mm
• Blade speed: 0-70 m/min
• Precision: ±0.5 mm
• Machine weight: 3.5 t

1. Plan the nest. Arrange the parts across the 6000*2100 mm table so the blade never re-enters a cut path.
2. Square the block. Trim it and load it against the reference edge.
3. Set blade speed. Pick a speed within 0-70 m/min for the foam grade.
4. Cut the first part. Check radius, size and surface before releasing the rest of the nest.
5. Run the nest. The loop blade follows each profile with ±360° turning.
6. Unload and count. Check the parts against the file and clear the table.

A nest that is planned well leaves the block rigid until the last part. Cutting parts in the wrong order leaves the block unsupported and the last pieces come out off-size.

The saving on a 6000 mm table is not the cutting speed. It is the number of times a block has to be loaded, squared and set up. Every load is a chance to lose squareness and a fixed cost in labour, and on contoured parts that cost is often larger than the cut itself.

Nesting also reduces offcut. Parts arranged on one block can share the space between profiles; parts cut one at a time each carry their own margin. Over a month of production the difference in foam purchased is measurable.

The constraint is planning. A nest needs a file that the machine can follow without crossing a previous cut, and an operator who checks the first part before releasing the batch. On a long table a wrong setting wastes a whole nest, not one part.

• One load per nest: fewer set-ups means fewer chances to lose squareness.
• Share the margins: nested parts use the block more efficiently than single cuts.
• Check part one: on a long table a bad setting costs the whole nest.

• Long table: 6000 mm of length lets several profiles nest on a single block.
• Fewer set-ups: one load, one nesting file, one run instead of a block per part.
• Less offcut: parts are arranged to use the block efficiently instead of being cut singly.
• Speed control: 0-70 m/min matched to the foam grade, not fixed at one setting.
• ±360° turning: continuous profile paths without lifting the blade.
• ±0.5 mm precision: repeated across every part in the nest.
• CE certified: export-ready guarding and electrics.

• Batch profile cutting: several parts from one block per run.
• Packaging inserts: nested shapes from a single foam block.
• Furniture cushions: multiple contoured parts per block.
• Mattress toppers: profiled surfaces in repeat.
• Seat and back pads: contoured parts nested together.
• Foam conversion: mixed profile orders cut from one block.

Contour faults are usually visible on the first part off the table. Cut one test profile before running the nest, and a wrong radius costs one part instead of a batch.

The table is 6000*2100 mm, so the floor plan needs that footprint clear plus access on the loading side. A table that is blocked at one end forces short nests and gives back most of the productivity the machine offers.

Keep the table surface clean. Foam dust under a block changes the cutting height by a fraction, and on a ±0.5 mm machine that fraction matters at the top of a 1300 mm block.

• Floor plan: full 6000*2100 mm clear plus loading access.
• Table surface: cleaned before each block, no dust or offcuts underneath.
• Nest order: keep the block rigid until the last part.
• Guarding: guard fitted, hands clear of the loop blade.

On a long table, rail and table alignment matter as much as the blade. Check the table surface and the rail weekly, because a slight misalignment over 6000 mm shows up as a profile that is right at one end and off at the other.

Blade tension and guide clearance stay on the daily list. A blade that is starting to slack tracks differently at the far end of the table, which is exactly where it is hardest to see.

• Every shift: blade edge, guide clearance, table surface.
• Weekly: rail alignment, blade tension, turning unit.
• Monthly: lubrication, cabinet dust, profile check at both ends of the table.
• After a blade change: cut test parts at both ends before the nest.

The machine ships in export packing with the head blocked and the table protected. At 3.5 t and a 6000*2100 mm table, confirm the container plan and the receiving access before the shipment date.

Delivery is 45 working days after downpayment, payment by T/T or L/C, minimum order one set. Nesting software support, installation guidance and spare loop blades ship with the machine.