2000 mm Profile Width Foam Profile Cutting Machine with 30 mm Profiling Depth

The TDA-2000 is a foam profile cutting machine that runs wave patterns up to 2000 mm wide. A profiling roller compresses the foam into the band blade, the roller turns at 0-15 r/min, cutting speed is 0-25 m/min, maximum profiling depth is 30 mm, the band blade is 9400 mm long, motor power is 9.94 kW and the machine weighs 3800 kg.

Mattress toppers and convoluted cushioning are made by compressing foam into a blade, not by carving it. The roller presses the sheet down into a wave, the blade cuts the crest, and the foam springs back to its profiled shape. Width and depth are the two numbers that decide what a machine can sell, and 2000 mm covers a full topper in one pass.

• Model: TDA-2000
• Max profile width: 2000 mm
• Max depth: 30 mm
• Roller speed: 0-15 r/min
• Cutting speed: 0-25 m/min
• Band blade: 9400 mm
• Machine weight: 3800 kg

1. Check the sheet. Confirm thickness is even across the 2000 mm width before loading.
2. Set the roller. Set roller speed within 0-15 r/min for the pattern pitch required.
3. Set the depth. Set the profiling depth up to 30 mm and check it on a test piece.
4. Set cutting speed. Choose a speed within 0-25 m/min for the foam grade.
5. Run the sheet. The roller feeds and compresses the foam into the 9400 mm band blade.
6. Measure the result. Check wave depth at both edges and the middle of the sheet.

Depth at the edges is the first thing to check. A sheet that is thicker in the middle will come out shallow at the edges even when the roller is set correctly, and that is a sheet problem rather than a machine problem.

Profiling is not cutting a shape out of foam; it is forming one. The roller presses the sheet down into a wave, the band blade slices through the compressed crest, and when the foam relaxes the cut opens into a three-dimensional pattern. Depth and pitch are set by the roller and the blade, not by a CNC path.

That is why sheet thickness matters so much. The roller has to compress the foam by the profile depth. If the sheet is 5 mm thicker in the middle, the middle is compressed more and the wave comes out deeper there. On a 2000 mm width, small thickness variation shows up as a wave that fades at the edges.

The blade length gives the machine its stamina. A 9400 mm band has more time to cool between cuts than a short blade, so it holds an edge through a long production run and the crests stay sharp instead of becoming rounded.

• Roller sets depth: pressure and speed decide how deep the wave forms.
• Sheet sets consistency: even thickness across 2000 mm gives an even wave.
• Blade length sets stamina: 9400 mm keeps crests sharp on long runs.

• Full width profiling: 2000 mm covers a topper width in one pass.
• 30 mm depth: enough wave for toppers, cushions and packaging, not a surface texture.
• Compression method: the roller forms the wave in the foam, so a sharp blade cuts a clean crest.
• Roller speed 0-15 r/min: pattern pitch is set by the roller, not only by the blade.
• Cutting speed 0-25 m/min: matched to the foam grade and the depth being cut.
• 9400 mm band blade: long blade life between changes on a continuous run.
• CE certified: export-ready guarding and electrics.

• Mattress toppers: wave surfaces at full 2000 mm width.
• Convoluted cushioning: corrugated foam for upholstery and seating.
• Packaging foam: shock absorbing wave profiles.
• Acoustic foam: profiled faces for sound absorption.
• Furniture padding: textured foam under covers.
• Foam conversion: wave profiles cut to order.

Wave faults almost always come from roller pressure or sheet thickness, not from the blade. Run a short test sheet and measure the depth at three points across the width before the production run.

A 2000 mm wide sheet needs room on the infeed and outfeed side. Plan the floor so the sheet can be fed straight without twisting, because a sheet fed at an angle comes out with a wave that runs off the edge.

The roller pulls the sheet in. Keep hands behind the infeed line and never reach under the roller or into the blade line while the machine is running.

• Infeed space: straight run-in and run-out for a 2000 mm sheet.
• Hands clear: never under the roller or near the blade line.
• Test sheet: measured at three points before the production run.
• Guarding: guard fitted and interlocks working.

The roller surface and the blade edge are the two things to check every shift. Foam dust on the roller changes the grip, the sheet slips, and the pattern shifts along the sheet without any change to the settings.

Check the blade tension and guide weekly. A slack blade on a 9400 mm band cuts a rounded crest instead of a sharp one, and the difference is easy to miss until the parts are stacked together.

• Every shift: roller surface, blade edge, dust on the table.
• Weekly: blade tension, guide clearance, drive belt.
• Monthly: roller parallelism, lubrication, profile depth check.
• After a blade change: cut a test sheet and measure depth at three points.

The machine ships in export packing with the profiling head blocked and the roller protected. At 3800 kg and a 2000 mm working width, confirm the container plan and the receiving access before the shipment date.

Delivery is 45 working days after downpayment, payment by T/T or L/C, minimum order one set. Installation guidance and spare band blades ship with the machine.