30 mm Depth Corrugated Foam Cutter and 3800 kg Frame Foam Profile Cutting Machine

The TDA-2000 cuts corrugated foam profiles up to 30 mm deep on a 3800 kg frame. Profile width is 2000 mm, the profiling roller runs 0-15 r/min, cutting speed is 0-25 m/min, the band blade is 9400 mm long and the motor is 9.94 kW. The machine is CE certified.

Deep waves load the machine differently from shallow ones. At 30 mm the roller is pressing a lot of foam into the blade, and the reaction pushes back on the frame, the roller mounts and the guide. A 3800 kg frame is what keeps that depth even across a 2000 mm width instead of fading at the edges.

• Model: TDA-2000
• Max profile width: 2000 mm
• Max depth: 30 mm
• Roller speed: 0-15 r/min
• Cutting speed: 0-25 m/min
• Band blade: 9400 mm
• Machine weight: 3800 kg

1. Check the sheet. Deep profiles need even thickness; measure across the 2000 mm width first.
2. Set the roller. Set roller speed within 0-15 r/min for the pitch required.
3. Set the depth. Bring the profile depth up to 30 mm and check a test sheet.
4. Slow the cut. Use a lower cutting speed inside 0-25 m/min for deep profiles.
5. Run and measure. Check crest depth at both edges and the centre.
6. Record the setting. Note roller and cutting speed for the grade so repeat orders match.

Deep profiles are less forgiving than shallow ones. A sheet with uneven thickness will show it at the edges first, because the roller cannot compress what is not there.

At 30 mm the roller is compressing a substantial amount of foam. The reaction force is proportional to that compression, and it acts on the roller mounts, the frame and the blade guide at the same time. That is why the frame weight matters more on deep profiles than on shallow ones.

The blade also works harder. A deep compressed crest presents more material to the edge, and the cooling time between cuts matters more. A 9400 mm band has more length to shed heat than a short blade, which is why crests stay sharp through a production run instead of rounding off.

Cutting speed has to come down as depth goes up. Running a 30 mm profile at the maximum cutting speed usually produces a torn crest on soft foam and a rounded one on firm foam. The usable setting is found on a test sheet, not on a data sheet.

• Frame load: deep compression pushes back on the frame and roller mounts.
• Blade heat: longer blade, more cooling, sharper crests on deep cuts.
• Cutting speed: lower speed for deeper profiles, found on a test sheet.

• Deep profile capability: 30 mm depth for shock absorbing and cushioning foam.
• Stable under load: the 3800 kg frame resists the reaction from deep roller compression.
• Even depth across width: 2000 mm of profile without the edges going shallow.
• Compression forming: the roller forms the wave, the blade cuts the crest cleanly.
• 0-15 r/min roller: pitch set for the shock absorption the part needs.
• 0-25 m/min cutting: slower speeds for deeper profiles, faster for shallow ones.
• CE certified: export-ready guarding and electrics.

• Shock absorbing packaging: deep wave profiles for fragile goods.
• Cushioning foam: corrugated pads for transport.
• Acoustic panels: deep profiled faces for sound absorption.
• Sport and play foam: textured profiles with depth.
• Furniture padding: corrugated foam under upholstery.
• Foam conversion: deep profiles cut to order.

Wave faults almost always come from roller pressure or sheet thickness, not from the blade. Run a short test sheet and measure the depth at three points across the width before the production run.

Deep profiling produces more offcut and more dust than shallow work. Keep the table clear, because dust under the sheet changes the effective thickness and the depth at the edges drops.

Keep hands out of the infeed zone. The roller grips a compressed sheet firmly, and a hand near the roller will be pulled in faster than it can be withdrawn.

• Clean table: no dust or offcut under the sheet.
• Depth set on a test sheet: confirm 30 mm before the production run.
• Hands clear of the roller: feed from behind the infeed line only.
• Guarding: guard fitted, interlocks working.

Deep profiling puts more load on the roller mounts and the blade guide than shallow work. Check both monthly, along with the roller parallelism, because a roller that is slightly out of parallel shows up as depth variation at the edges.

Blade tension stays on the daily list. On deep cuts a slack blade produces a rounded crest that is easy to miss on a single part and obvious when the batch is stacked.

• Every shift: blade edge, roller surface, table cleanliness.
• Weekly: blade tension, guide clearance, drive belt.
• Monthly: roller parallelism, mount bolts, frame check, lubrication.
• After a blade change: test sheet at 30 mm, depth measured at three points.

The machine ships in export packing with the profiling head blocked and the roller protected. At 3800 kg, confirm the container plan and the receiving access, and check the floor loading at the destination before installation.

Delivery is 45 working days after downpayment, payment by T/T or L/C, minimum order one set. Installation guidance and spare band blades ship with the machine.