1500x500 mm Footprint Foam Crusher 700 kg Foam Shredder with 150 kg/h Output

The TDP-S-1/2 is a compact foam crusher built on a 1500*500 mm footprint and weighing 700 kg. It shreds PU and sponge offcuts to 2-30 mm at 150 kg/h, runs on a 15 kW motor and discharges crumb by air conveying blower. It is CE certified.

A recycling machine only earns its place if it fits the plant. At 700 kg and 1.5 m of floor, this one can stand beside the cutting line, which means offcuts go into the hopper as they are produced instead of being bagged, stored and eventually thrown away.

• Model: TDP-S-1/2
• Particle size: 2-30 mm
• Capacity: 150 kg/h
• Motor power: 15 kW
• Weight: 700 kg
• Discharge: Air conveying
• Footprint: 1500*500 mm

1. Choose the position. Beside the cutting line, within reach of a power point.
2. Check the floor. A level concrete floor is enough at 700 kg.
3. Route the discharge. Short air conveying run to a bag or bin.
4. Fit the sieve. Match the mesh to the crumb the plant can reuse or sell.
5. Run a trial. Shred a bag of real offcuts and check the crumb and the output.
6. Set the routine. Who empties the bag, and when the sieve is checked.

The routine matters more than the machine. A shredder that is emptied and checked on a fixed schedule gets used; one that depends on someone remembering gets bypassed in a busy week.

Most recycling equipment in a small plant fails for a practical reason: it is in the wrong place. A shredder in a separate waste room needs the offcuts carried to it, and carrying is the step that stops happening when production is busy.

A 700 kg machine on a 1500*500 mm footprint can stand beside the cutting table. Offcuts go straight from the cutter into the hopper, the crumb is blown into a bag, and the whole operation adds a few seconds to a task the operator is already doing.

The capacity matches that use. At 150 kg/h the machine keeps up with a single cutting line rather than a whole factory, which is the right size for the place it stands.

• Location beats capacity: a small machine at the line beats a large one in a waste room.
• 700 kg floor load: no foundation work, no installation project.
• Match the line: 150 kg/h suits one cutting line, not a whole plant.

• Small footprint: 1500*500 mm of floor, so it lives where the offcuts are produced.
• Light machine: 700 kg, installable on a normal workshop floor.
• Line-side recycling: offcuts processed in the same shift they are produced.
• 2-30 mm output: sieve sets the crumb grade for stuffing or bonding.
• 15 kW motor: runs on a standard workshop supply.
• Air conveying discharge: crumb blown to a bag, no shovelling.
• CE certified: export-ready guarding and electrics.

• Workshop recycling: offcut processing at the cutting line.
• Small converters: recycling without a separate waste area.
• Mattress workshops: trim scrap shredded on site.
• Furniture foam shops: offcut recovery in a compact space.
• Packaging fill: loose fill made where the waste is generated.
• Foam retail: cutting waste processed behind the counter area.

Shredder faults are usually about what goes in, not what comes out. Feed offcuts evenly, keep the sieve clear, and check the blades on a schedule rather than waiting for output to drop.

Leave clearance at the hopper for feeding and at the discharge for bag changes. A machine squeezed into a corner cannot be fed evenly and will not be used.

Isolate the machine before clearing a jam or changing the sieve. The rotor keeps turning after the power is cut, so wait for it to stop.

• Clearance: room to feed at the hopper and change bags at the outlet.
• Isolate before service: wait for the rotor to stop before touching the chamber.
• Even feed: no oversized pieces, no surges.
• Guarding: hopper guard fitted, interlocks working.

A compact machine is easy to service, which is an advantage only if the schedule is kept. Check the sieve every shift and the blades weekly, and the machine will hold its output for years rather than months.

Keep the area around the hopper clear. Crumb on the floor around a small machine is the first sign that the discharge bag is being changed too late.

• Every shift: sieve, discharge bag, area around the hopper.
• Weekly: blade edge, belt tension, pipe joints.
• Monthly: bearings, motor current, bolt check.
• Spares on shelf: one sieve mesh set and one blade set.

The machine ships as a compact unit in export packing. At 700 kg and a 1500*500*800 mm footprint, it can be moved into place with a pallet truck and does not need a foundation.

Delivery is 45 working days after downpayment, payment by T/T or L/C, minimum order one set. Spare blades and sieve meshes ship with the machine.