Digital Control Foam Block Cutter with 2300 mm Cutting Width and 1300 mm Cutting Height

The TDC-01 is a digital control foam block cutter for repeatable lengths. Cutting width is 2300 mm, cutting height is 1300 mm, motor power is 6.14 kW, machine weight is 1000 kg and the overall dimension is 4200*1300*3800 mm. The machine is CE certified and the cut length is set on the control.

Batch work fails on consistency, not on speed. Ten blocks cut to the same length look identical until they are stacked against a customer drawing, and then the one block that was cut 10 mm short is the block that comes back. Digital length setting removes the operator judgement that causes that variation.

• Model: TDC-01
• Control: Digital control
• Cutting width: 2300 mm
• Cutting height: 1300 mm
• Motor power: 6.14 kW
• Weight: 1000 kg

1. Confirm the drawing. Take the length from the order, not from the last batch.
2. Enter the length. Set it on the digital control and confirm the value.
3. Cut the first block. Measure the first block against the drawing.
4. Run the batch. Cut the remaining blocks without changing the setting.
5. Spot check. Measure a block every ten cuts through the batch.
6. Record the setting. Log the length so the next batch can be checked against it.

Spot check every ten blocks. A digital setting is stable, but a conveyor or encoder fault can still move the length, and a spot check catches it before the whole batch is cut.

Length variation has two sources: the setting and the machine. A manual stop moves, and an operator reading a tape measure will not place it identically twice. Digital setting removes that source completely.

The second source is mechanical. If the conveyor slips, or the encoder coupling moves, the machine cuts a different length even though the setting has not changed. That is why a spot check every ten blocks is part of the process, not an optional extra.

The TDC-01 removes the first source and makes the second one visible. When the length is set digitally and the blocks are spot checked, a drift can be traced to a mechanical part instead of being blamed on the operator.

• Digital setting: the length does not depend on a manual stop.
• Spot checks: drift is caught inside the batch, not after it.
• Traceable: a drift points to the conveyor or encoder, not the operator.

• Repeatable length: the setting stays until it is changed.
• No manual stop: nothing to knock out of position between blocks.
• Batch speed: the setting is entered once for the batch.
• Wide and high: 2300 mm width and 1300 mm height in one pass.
• Clean cut face: a guided blade produces a square end.
• Compact machine: 4200*1300*3800 mm, 1000 kg.
• CE certified: export-ready guarding and electrics.

• Batch production: repeated lengths for a single order.
• Mattress blocks: consistent lengths for downstream cutting.
• Furniture foam: blocks cut to the same length for stacking.
• Export orders: container-friendly lengths cut to order.
• Stock production: standard lengths held in stock.
• Customer drawings: lengths set once and repeated across the batch.

Cut-to-length faults are usually position faults, not cutting faults. Check the encoder, the conveyor and the stop before touching the blade, because a length that drifts is almost always a position problem.

Keep the clamp and blade area clear between cuts. Batch work is repetitive, and repetition is what makes an operator reach in without stopping the cycle.

Confirm the setting before the batch, not after the first block is cut. A wrong length found after ten blocks is ten blocks of rework.

• Confirm the length against the order before starting.
• Measure the first block and record it.
• Spot check every ten blocks.
• Keep hands clear of the clamp and blade between cuts.
• Stop the cycle before clearing offcuts.

The clamp and the conveyor are the parts that hold repeatability. Check clamp pressure and conveyor tension weekly, because both affect where the block sits when the blade comes down.

The encoder coupling is small and easy to overlook. Check it at the same interval, since a loose coupling produces a length error that looks like a control fault.

• Check clamp pressure weekly.
• Check conveyor belt tension weekly.
• Inspect the encoder coupling weekly.
• Check blade sharpness daily.
• Compare motor current with the commissioning record monthly.

The machine ships in a reinforced export crate with the cutting frame, conveyor section and control panel braced for transport.

The shipment includes the electrical requirements, line interface dimensions and a commissioning checklist, with remote support during installation.