6-1200 mm Foam Splitting Machine Single Pass 11 kW Foam Splitter

The C616 is a foam splitting machine for thick block work. Cutting thickness is 6-1200 mm, cutting speed is 0-60 m/min, maximum cutting size is 3500*2100*1250 mm, motor power is 11 kW, machine weight is 3.5 T and the overall dimension is 5000*3600*2700 mm. The machine is CE certified.

Thick foam does not split like a sheet. A 1200 mm block needs a blade that holds its line through the full depth, a feed that does not compress the foam ahead of the cut, and a frame that does not deflect under the load. The C616 is built for that depth range rather than for thin sheet work.

• Model: C616
• Cutting thickness: 6-1200 mm
• Cutting speed: 0-60 m/min
• Max block size: 3500*2100*1250 mm
• Motor power: 11 kW
• Weight: 3.5 T

1. Check the block. Confirm thickness and size against the 3500*2100*1250 mm limit.
2. Set the slab thickness. Set the blade height for the slab required.
3. Clamp the block. Clamp the block square to the blade before the feed starts.
4. Start the feed. Feed at a rate that suits the foam density.
5. Split the block. The blade runs through the full depth in one pass.
6. Check the slab. Measure both edges and confirm the thickness.

On thick blocks, check the slab at both edges. A blade that is on line at the entry can still drift at depth, and the edge is where the thickness error shows first.

Depth changes the load on every part of the machine. The blade has more material to displace, the feed has more mass to move, and the frame has a longer lever to resist. A machine sized for 300 mm slabs will struggle at 1200 mm even if the motor is nominally the same.

The 3.5 T frame and the 11 kW drive are the answer to that load. Mass resists deflection, so the blade stays on line at full depth, and motor reserve keeps the feed at the set speed instead of bogging down halfway through the cut.

The practical result is one pass. A thick block that has to be split in two stages gets a second set-up, and the second set-up is where thickness variation enters. The C616 takes the full depth in one cut.

• Frame mass: less deflection at full depth.
• Motor reserve: feed speed held in dense foam.
• One pass: no second set-up on thick blocks.

• Deep thickness range: 6 mm up to 1200 mm on the same machine.
• Single-pass splitting: no re-stacking and no second set-up.
• 11 kW motor: feed speed held through dense, deep cuts.
• 3.5 T frame: stiffness that keeps the blade on line at depth.
• Large block capacity: 3500*2100*1250 mm maximum cutting size.
• Speed control: 0-60 m/min set to the thickness and density.
• CE certified: export-ready guarding and electrics.

• Mattress foam blocks: thick blocks split into working slabs.
• Furniture foam: thick sections reduced to build sizes.
• PU slab stock: thick blocks cut to standard slab thickness.
• Latex foam: thick latex blocks split for mattress cores.
• Rebond foam: thick recycled blocks cut to usable sections.
• Contract splitting: mixed thickness runs on one machine.

Splitting machine faults show up as a slab that is thicker at one edge before they show up as a breakdown. Check guide alignment and table level first, then blade condition and feed speed.

Keep the full depth of the blade guarded. On a 1200 mm split the blade is exposed over a long distance, and the guard is the only barrier between the operator and the cut.

Stop the feed before clearing foam from the blade. Deep cuts produce long strips that curl at the exit and are tempting to pull clear while the feed is running.

• Confirm the block is inside the machine limits.
• Check the guard covers the full cut depth.
• Clamp the block square before the feed.
• Set the feed speed for the density.
• Stop the feed before clearing strips.

Deep cuts load the blade and the guides harder than sheet work, so the daily check matters. Inspect the blade for straightness and the guides for wear at the start of each shift.

The frame and mounts should be checked monthly. A frame that has moved shows up as a slab that is thicker at one edge, which looks like a blade fault but is an alignment fault.

• Inspect the blade for straightness daily.
• Check the guides for wear daily.
• Check table level and guide alignment weekly.
• Tighten frame mounts monthly.
• Compare motor current with the commissioning record monthly.

The machine ships in a reinforced export crate with the frame, blade and feed table braced for transport. The crate is sized to the 5000*3600*2700 mm machine envelope.

The shipment includes the blade specification, alignment checklist and a commissioning guide, with remote support during installation.