C616 Foam Splitting Machine with 3500x2100x1250 mm Block Capacity and 0-60 m/min Speed

The C616 takes large foam blocks. Maximum cutting size is 3500*2100*1250 mm, cutting thickness is 6-1200 mm, cutting speed is 0-60 m/min, motor power is 11 kW, machine weight is 3.5 T and the overall dimension is 5000*3600*2700 mm. The machine is CE certified.

Large blocks are where a splitting machine earns its cost. A block that is too big for the table has to be cut down first, and every extra step costs handling time and adds a second chance for a thickness error. The C616 takes a 3500*2100*1250 mm block in one set-up.

• Model: C616
• Cutting thickness: 6-1200 mm
• Cutting speed: 0-60 m/min
• Max block size: 3500*2100*1250 mm
• Motor power: 11 kW
• Weight: 3.5 T

1. Check the block size. Confirm it is inside the 3500*2100*1250 mm limit.
2. Load with an aid. Use a lifting table or crane for a block of this size.
3. Square the block. Align the block to the blade and clamp it.
4. Set the slab thickness. Set the blade height for the required slab.
5. Split the block. Feed at a rate suited to the density and block size.
6. Check both edges. Measure the slab at both sides of the block.

Check both edges of the slab, not only the side nearest the operator. On a 3500 mm block the far edge is where an alignment error shows up first.

A block that fits the machine goes straight to splitting. A block that does not fit is cut down first, and that pre-cutting step is a separate operation with its own handling, its own blade and its own thickness error. The C616 removes that step for blocks up to 3500*2100*1250 mm.

Size also drives the frame. A 3.5 T machine resists deflection across a 3500 mm block face, which is what keeps the slab the same thickness at both edges. A lighter frame on the same block would bow, and the bow shows up as a tapered slab.

The feed control is the operator's adjustment for density. Latex, PU and rebond foam cut differently at the same thickness, and a 0-60 m/min range lets the feed be matched to the material instead of being fixed by the machine.

• No pre-cutting: large blocks go straight onto the table.
• Frame stiffness: the slab stays even across 3500 mm.
• Feed range: 0-60 m/min matched to the foam type.

• Large block capacity: 3500*2100*1250 mm in one set-up.
• No pre-cutting: the block goes straight onto the table.
• Full depth: 6-1200 mm slabs from the same block.
• Feed control: 0-60 m/min matched to density and size.
• 11 kW motor: feed held across a large block face.
• Heavy frame: 3.5 T holds alignment across the block width.
• CE certified: export-ready guarding and electrics.

• High-output foaming plants: large blocks split without pre-cutting.
• Mattress production: large blocks reduced to slab stock.
• Furniture foam: big blocks cut to build sizes.
• Latex foam: large latex blocks split for cores.
• Rebond block lines: large recycled blocks cut to sections.
• Contract splitting: oversized blocks handled on one machine.

Splitting machine faults show up as a slab that is thicker at one edge before they show up as a breakdown. Check guide alignment and table level first, then blade condition and feed speed.

Use a lifting aid for every large block. A 3500 mm block is beyond a manual load, and the injury risk on a splitting machine is in the loading, not the cutting.

Keep the far side of the machine clear while the feed runs. On a large block the exit side is out of the operator's view, and the strip leaves the blade with some force.

• Use a lifting aid for large blocks.
• Confirm block size against the machine limits.
• Keep the far side and the blade exit clear.
• Check the slab at both edges.
• Stop the feed before any clearing work.

Large blocks put a bending load on the frame and the guides. Check guide alignment and table level weekly, and check the frame mounts monthly, because a frame that has moved shows up as a tapered slab.

The blade is loaded across a long cut on a large block. Inspect it for straightness daily and replace it when the slab surface starts to tear, which is the first visible sign of a worn blade.

• Inspect the blade for straightness daily.
• Check guide alignment weekly.
• Check table level across the full block width weekly.
• Tighten frame mounts monthly.
• Check feed drive and bearings monthly.

The machine ships in a reinforced export crate with the frame, blade and feed table braced for transport. The crate is sized to the 5000*3600*2700 mm envelope.

The shipment includes the alignment checklist, blade specification and commissioning guide, with remote support during installation.