3.5 T Frame Foam Splitting Machine with 11 kW Motor for 6-1200 mm PU Foam Cutting

The C616 is a heavy-frame foam splitting machine for production work. Motor power is 11 kW, machine weight is 3.5 T, cutting thickness is 6-1200 mm, cutting speed is 0-60 m/min, maximum cutting size is 3500*2100*1250 mm and the overall dimension is 5000*3600*2700 mm.

A splitting machine in a production plant runs all shift, on the same setting, on the same foam. The failure that costs the most is not a breakdown but a slow drift, a slab that gets 1 mm thicker over a few hundred blocks. Frame mass and motor reserve are what hold the setting over a long run.

• Model: C616
• Cutting thickness: 6-1200 mm
• Cutting speed: 0-60 m/min
• Max block size: 3500*2100*1250 mm
• Motor power: 11 kW
• Weight: 3.5 T

1. Set the slab thickness. Set the blade height for the batch specification.
2. Set the feed speed. Match it to the foam type and hold it for the batch.
3. Cut the first block. Measure the slab at both edges.
4. Run the batch. Keep the setting and monitor the slab surface.
5. Spot check. Measure a slab every few blocks through the shift.
6. Log the output. Record blocks split and any thickness deviation.

Spot check through the shift, not only at the start. A slow thickness drift over a long run is the failure that a production machine has to be checked for.

A splitting machine cuts by holding a blade in a straight line while the block moves past it. Anything that deflects under load moves the blade off that line. On a long production run the load is continuous, so deflection and vibration accumulate into a thickness trend rather than an obvious fault.

A 3.5 T frame resists that deflection. The mass is not there for its own sake: it keeps the blade guide and the feed table in the same relationship from the first block to the last, which is what makes the slab dimension repeatable.

The 11 kW motor does the same job for the feed. When the blade meets a denser section, a motor without reserve slows, and a slower feed changes the cut. Reserve keeps the feed at the set rate so the slab stays within tolerance.

• Deflection: frame mass keeps the blade on line.
• Vibration: a heavy frame damps it before it marks the slab.
• Feed stability: motor reserve holds the set speed.

• Production stability: 3.5 T of frame resists deflection over a shift.
• Motor reserve: 11 kW keeps the feed rate at the set value.
• Repeatable thickness: a stiff frame holds the slab dimension.
• Wide thickness range: 6-1200 mm without changing machines.
• Large blocks: 3500*2100*1250 mm in one set-up.
• Simple control: feed speed set once for the batch.
• CE certified: export-ready guarding and electrics.

• Mattress plants: continuous slab production for core layers.
• Furniture foam lines: steady output of standard sections.
• Latex foam production: continuous splitting of latex blocks.
• Rebond lines: production splitting of recycled blocks.
• Stock production: standard slabs cut ahead of orders.
• Contract splitting: long runs on a single specification.

Splitting machine faults show up as a slab that is thicker at one edge before they show up as a breakdown. Check guide alignment and table level first, then blade condition and feed speed.

Keep the guard in place at all times. Production speed makes shortcuts tempting, and the blade is the one part of the machine that cannot be made safe by attention alone.

Stop the feed before clearing a strip at the exit. Running strips accumulate quickly on a production run and are usually cleared while the machine is still moving.

• Confirm the guard is in place before starting.
• Set the thickness and feed speed for the batch.
• Spot check slab thickness through the shift.
• Keep the blade exit clear of strips.
• Stop the feed before clearing or measuring.

Production machines wear on a schedule rather than on a fault. Check blade condition daily, guide wear weekly and frame mounts monthly, and record each check so a trend can be seen before it becomes scrap.

The feed drive and bearings carry the load of a full shift. Check them monthly and compare the motor current against the commissioning record, because a rising current is the earliest sign of a worn blade or a binding guide.

• Inspect the blade daily and replace on condition.
• Check guide wear weekly.
• Check frame mounts monthly.
• Check feed drive and bearings monthly.
• Compare motor current with the commissioning record monthly.

The machine ships in a reinforced export crate with the frame, blade and feed table braced for transport. The crate is sized to the 5000*3600*2700 mm envelope.

The shipment includes the commissioning checklist, blade specification and alignment guide, with remote support during installation.