Horizontal Compact Frame Foam Boring Machine with 1.5 kW Motor and 2300 mm Boring Length

The TDP-52 is a horizontal cylinder foam boring machine built as auxiliary equipment for a peeling line. It runs a 1.5 kW motor at 230 r/min, bores 45-80 mm holes to a 2300 mm length, weighs 800 kg and measures 6000*1500*1800 mm. The machine is CE certified.

Floor space is the constraint in most foam plants, not machine cost. A vertical boring frame needs headroom and a block handling crane; a horizontal machine sits at floor level beside the peeler and takes the block from the same conveyor that feeds the line.

The TDP-52 is 800 kg and stands 1800 mm high, so it fits into an existing line without a new building layout or a lifting point. The 1.5 kW motor also means it can be added to a plant supply that has no spare capacity for a larger station.

• Model: TDP-52
• Layout: Horizontal
• Motor power: 1.5 kW
• Weight: 800 kg
• Boring length: 2300 mm
• Dimension: 6000*1500*1800 mm

1. Set the height. Align the feed table with the conveyor that brings the block.
2. Square to the peeler. Position the machine so the bore axis matches the mandrel axis.
3. Connect the supply. Feed the 1.5 kW motor from the plant circuit.
4. Bore a test block. Check the bore against the mandrel before the first production block.
5. Fix the position. Bolt the frame down once the alignment is confirmed.
6. Hand over. Brief the operators on the clamp and feed sequence.

Bolt the frame down only after a bored block slides onto the mandrel cleanly. Moving a bolted machine costs a day; a test block costs ten minutes.

A retrofit usually has to fit around machines that are already bolted down. A boring station that needs a crane and two metres of headroom is a building project; a horizontal machine that feeds from the existing conveyor is an installation.

The 1.5 kW motor matters for the same reason. Retrofits are often limited by the spare capacity in the plant distribution board, and a station that can run from an existing circuit avoids an electrical upgrade before the line can start.

Alignment is the part that decides whether the retrofit works. The bore must match the mandrel axis, so the machine is positioned against the peeler rather than against a wall, and the position is confirmed with a test block before the frame is bolted down.

• Space: floor level, 1800 mm high, no crane.
• Power: 1.5 kW can run from existing capacity.
• Fit: aligned to the peeler, confirmed with a test block.

• 2300 mm stroke: a full cylinder block is bored in one continuous pass.
• 45-80 mm holes: the cutter head is changed to suit the shaft being inserted.
• 230 r/min spindle: a steady cut through soft and medium density PU foam.
• 1.5 kW motor: low running cost on a single-phase-friendly drive.
• Horizontal layout: a low, compact frame that fits beside the peeling machine.
• Peeling line match: the bore is aligned with the peeler mandrel, so the block loads straight on.
• CE certified: export-ready guarding and electrics.

• Cylinder foam lines: centre holes bored after the block is poured.
• Peeling stations: pre-processing ahead of the peeling machine.
• Mattress foam plants: blocks prepared for shaft insertion.
• Sponge converting: round blocks bored before slicing.
• Foam recycling: reclaimed cylinders prepared for re-peeling.
• Contract boring: short runs bored without a second set-up.

• Isolate the spindle before changing the cutter head.
• Clamp the block before the feed is engaged.
• Keep the stroke path clear during boring.
• Wear eye protection when clearing foam from the bore.

• Check the cutter head edge at every shift start.
• Clean foam dust from the guides daily.
• Grease the feed screw weekly.
• Check spindle run-out monthly and record it.

The machine travels in an export-grade wooden case with the electrics protected and the cutter or blade assembly braced separately. Machine weight is 800 kg and the overall dimension is 6000*1500*1800 mm, so the unit is quoted against a 20ft or 40ft container depending on the line it ships with.

A packing list, wiring diagram, operation manual and CE declaration travel with every unit. Delivery is 45 working days after downpayment; installation and commissioning support is available remotely or on site.