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2-150mm PU Foam Cutting Machine Carousel Foam Slicing Machine 2000x3000mm 0-3.5r/min

Name: 2-150mm PU Foam Cutting Machine Carousel Foam Slicing Machine 2000x3000mm 0-3.5r/min
Brand: Qingdao Xinmeiteng Sponge Manufacture Co.
SKU: TDP-70
Price: 275,001.00 USD
Availability: InStock

Product Details

Place of Origin: Qingdao

Brand Name: Xinmeiteng

Certification: CE

Model Number: TDP-70

Payment & Shipping Terms

Minimum Order Quantity: 1 Set

Price: Inquiry

Packaging Details: TO BE DETERMINED

Delivery Time: 45 working days after downpayment

Payment Terms: L/C,T/T

Supply Ability: 3 sets per season

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Product Details

Product Description

Highlight: 
                                                                                                                                                                                    2000x3000mm Carousel Foam Cutting Machine, Continuous Slicing Without Knife Retract, 2-150mm PLC Thickness Control
                      

Cutting Thickness:	2-150mm	Cutting Size:	2000 X 3000 Mm
Cutting Height:	1250mm	Worktable Speed:	0-3.5 R/min
Band Knife Length:	10000 Mm	Main Motor Power:	22 KW

Cutting Thickness:	2-150mm
Cutting Size:	2000 X 3000 Mm
Cutting Height:	1250mm
Worktable Speed:	0-3.5 R/min
Band Knife Length:	10000 Mm
Main Motor Power:	22 KW

2-150mm PU Foam Cutting Machine Carousel Foam Slicing Machine 2000x3000mm 0-3.5r/min

2-150mm PU Foam Cutting Machine Carousel Foam Slicing Machine 2000x3000mm 0-3.5r/min

The TDP-70 removes that dead time by putting the blocks on a powered carousel and letting the band knife keep running while the table indexes from one block to the next.

The table measures 2000 x 3000 mm and rotates at 0-3.5 r/min through a variable frequency drive, so the feed rate is matched to the foam density rather than fixed by pulley ratios. Cutting thickness is entered on the PLC touch screen from 2 mm to 150 mm, and the same setting repeats for every block on the ring. A suction system holds each block flat against the table, which is what keeps the sheet thickness consistent when the foam is soft or the block has a skin on one face.

For a plant running mattress sheets, furniture foam or packaging slab, the practical result is one machine doing the work of two single-block cutters with one operator loading and unloading the ring. The 22 kW main motor and 10000 mm band knife are sized for continuous duty rather than intermittent passes.

Technical Specifications

Product Category	Parameters
Product Category	Parameters
Cutting size	2000 x 3000 mm
Worktable rotation speed	0-3.5 r/min
Band knife length	10000 mm
Cutting thickness	2-150 mm
Cutting height	1250 mm
Main motor power	22 kW
Machine weight	4000 kg
Overall dimension (L x W x H)	8000 x 7000 x 2400 mm
Control	PLC with touch screen, variable frequency drive

Machine Details

Machine in the Workspace

Why This Machine

Carousel instead of a shuttle

Blocks are loaded around the ring while the blade is cutting another block, so loading time overlaps cutting time instead of replacing it.

No knife retract

The band knife stays in the cut and the table indexes to the next block. The return stroke that costs seconds on a single-block cutter is removed from every cycle.

Variable frequency drive

Worktable speed is set from 0 to 3.5 r/min to suit densities from soft packaging foam to dense furniture foam.

PLC thickness control

2-150 mm entered on the touch screen, repeated automatically for each block. No manual gauge to reset.

Suction holding

A vacuum path through the table keeps the block from lifting or skating, which protects thickness tolerance on soft foam.

One operator per ring

Loading, cutting and unloading happen at different points of the same rotation, so a single operator keeps the station fed.

Where It Fits

Mattress foam plants: block splitting into sheets for mattress cores, toppers and quilting layers.
Furniture foam lines: bulk sheets for sofa seats, backs and armrests before profiling.
Packaging converters: standard sheets cut from block stock for carton inserts and protective packaging.
Foam distributors: cut-to-sheet service work where changeover time between block sizes matters.

How the Carousel Cycle Runs

Load the ring: blocks are placed on the table at the loading station while the blade cuts at the cutting station.
Set the thickness: the operator enters the sheet thickness on the PLC; the table height is stored for the run.
Cut and index: the table rotates through the blade, then indexes to the next block without retracting the knife.
Unload and reload: finished sheets come off at the unloading point and the empty position is refilled on the same rotation.

Maintenance and Safe Operation

Tension the band knife at the start of every shift. A slack blade wanders in the cut and leaves a stepped sheet edge.
Clean the suction cups and filter before loading. Foam dust blocks the vacuum path and the block starts to creep during the pass.
Grease the rotary table drive and the guide ways weekly. The carousel index is the one motion the whole cycle depends on.
Lock out the main isolator before any blade or guard work. The knife keeps moving for a few seconds after the stop command.

Frequently Asked Questions

How many blocks can the carousel hold at one time?

A: The 2000 x 3000 mm table takes several standard PU blocks around the ring. The exact number depends on block footprint, and the loading pattern is set with the customer before shipment.

What thickness range can the PLC hold?

A: 2 mm to 150 mm, set from the touch screen. Once the thickness is entered the table height repeats for every block on the ring.

Does the machine stop between blocks?

A: No. The carousel indexes while the blade keeps running, so there is no knife retract and no cool-down between blocks.

What power supply does the TDP-70 need?

A: 22 kW main motor, three phase, with the control circuit separated. The site drawing is confirmed at order stage.

What is the delivery time?

A: 45 working days after downpayment, with remote or on-site commissioning support.

Sizing a TDP-70 for Your Line

Send us your block size, target sheet thickness and shift output. We will confirm the carousel layout, the number of loading positions and the power supply for your site before the order is placed.

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