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2-150mm PLC Thickness Control PU Foam Cutting Machine with 2000x3000mm Suction Table

Name: 2-150mm PLC Thickness Control PU Foam Cutting Machine with 2000x3000mm Suction Table
Brand: Qingdao Xinmeiteng Sponge Manufacture Co.
SKU: TDP-70
Price: 275,001.00 USD
Availability: InStock

Product Details

Place of Origin: Qingdao

Brand Name: Xinmeiteng

Certification: CE

Model Number: TDP-70

Payment & Shipping Terms

Minimum Order Quantity: 1 Set

Price: Inquiry

Packaging Details: TO BE DETERMINED

Delivery Time: 45 working days after downpayment

Payment Terms: L/C,T/T

Supply Ability: 3 sets per season

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Product Details

Product Description

Highlight: 
                                                                                                                                                                                    TDP-70 PLC Foam Slicing Machine, 2-150mm Precision Thickness Setting, Suction Table Foam Block Fixing
                      

Cutting Thickness:	2-150mm	Cutting Size:	2000 X 3000mm
Cutting Height:	1250mm	Worktable Rotation Speed:	0-3.5 R/min
Band Knife Length:	10000mm	Main Motor Power:	22kW

Cutting Thickness:	2-150mm
Cutting Size:	2000 X 3000mm
Cutting Height:	1250mm
Worktable Rotation Speed:	0-3.5 R/min
Band Knife Length:	10000mm
Main Motor Power:	22kW

2-150mm PLC Thickness Control PU Foam Cutting Machine with 2000x3000mm Suction Table

2-150mm PLC Thickness Control PU Foam Cutting Machine with 2000x3000mm Suction Table and 22kW Motor

The TDP-70 is built around that repeatability: the thickness is a PLC value, the block is held by suction instead of hand pressure, and the carousel keeps the cutting geometry identical from block to block.

The touch screen sets any thickness from 2 mm to 150 mm. Because the table height is driven to the stored value rather than set by a handwheel, the operator does not re-zero between blocks and the drift that comes from manual adjustment disappears. The suction system pulls the block flat against the table, so soft foam does not lift at the leading edge and dense foam does not skate on the surface.

The 10000 mm band knife runs on a 22 kW main motor with the tension set at commissioning. Combined with the 0-3.5 r/min variable feed, the same machine can take a light skin cut off a dense rebond block and then run soft packaging foam at a faster table speed without changing the blade.

Technical Specifications

Product Category	Parameters
Product Category	Parameters
Cutting size	2000 x 3000 mm
Worktable rotation speed	0-3.5 r/min
Band knife length	10000 mm
Cutting thickness	2-150 mm
Cutting height	1250 mm
Main motor power	22 kW
Machine weight	4000 kg
Overall dimension (L x W x H)	8000 x 7000 x 2400 mm
Control	PLC with touch screen, variable frequency drive

Machine Details

Machine in the Workspace

Why This Machine

Thickness stored as a value

The operator enters 2-150 mm once; the table returns to that height for every block in the run.

Suction clamping

Vacuum through the table surface holds the block flat, which is the difference between a clean sheet and a wedged one on soft foam.

Identical geometry every cycle

The carousel presents each block to the blade at the same position, so the cut does not change when a different operator loads.

Blade tension at commissioning

The 10000 mm band knife is tensioned and aligned before shipment and checked again on site.

Feed matched to density

0-3.5 r/min through the VFD lets the operator slow down for dense foam and speed up for soft foam.

Designed for continuous duty

22 kW motor and industrial PLC with touch screen, not a light-duty bench arrangement.

Where It Fits

Mattress toppers: thin sheets held to tolerance across the full block width.
Laminated furniture foam: consistent core sheets before flame lamination or gluing.
Technical foam: repeatable thickness for gaskets, filters and protective inserts.
Cut-to-order service: fast changeover between thickness settings for mixed customer orders.

Setting Up a Repeatable Cut

Enter the target thickness: set 2-150 mm on the PLC and confirm the table reference position.
Load and clamp: place the block, start the suction and check that the leading edge is flat.
Match the feed: set the VFD speed for the foam density; dense foam runs slower, soft foam faster.
Run and audit: cut the first sheet, measure it, and let the PLC repeat the setting for the rest of the ring.

Maintenance and Safe Operation

Tension the band knife at the start of every shift. A slack blade wanders in the cut and leaves a stepped sheet edge.
Clean the suction cups and filter before loading. Foam dust blocks the vacuum path and the block starts to creep during the pass.
Grease the rotary table drive and the guide ways weekly. The carousel index is the one motion the whole cycle depends on.
Lock out the main isolator before any blade or guard work. The knife keeps moving for a few seconds after the stop command.

Frequently Asked Questions

How many blocks can the carousel hold at one time?

A: The 2000 x 3000 mm table takes several standard PU blocks around the ring. The exact number depends on block footprint, and the loading pattern is set with the customer before shipment.

What thickness range can the PLC hold?

A: 2 mm to 150 mm, set from the touch screen. Once the thickness is entered the table height repeats for every block on the ring.

Does the machine stop between blocks?

A: No. The carousel indexes while the blade keeps running, so there is no knife retract and no cool-down between blocks.

What power supply does the TDP-70 need?

A: 22 kW main motor, three phase, with the control circuit separated. The site drawing is confirmed at order stage.

What is the delivery time?

A: 45 working days after downpayment, with remote or on-site commissioning support.

Run a Thickness Trial

Tell us the foam density, block size and the thickness tolerance your customer asks for. We will confirm whether the TDP-70 suction table and PLC setting meet it, and quote the line around your output.

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2-150mm PLC Thickness Control PU Foam Cutting Machine with 2000x3000mm Suction Table

TDP-70 PLC Foam Slicing Machine

2-150mm Precision Thickness Setting

Suction Table Foam Block Fixing

Thickness stored as a value

Suction clamping

Identical geometry every cycle

Blade tension at commissioning

Feed matched to density

Designed for continuous duty

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