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Rebonded Foam Machine with Uniform Density Within 5kg/m3 for 2100x2000x1200mm Block

Name: Rebonded Foam Machine with Uniform Density Within 5kg/m3 for 2100x2000x1200mm Block
Brand: Qingdao Xinmeiteng Sponge Manufacture Co.
SKU: TDPB-A
Price: 40,400.00 USD
Availability: InStock

Product Details

Place of Origin: Qingdao

Brand Name: Xinmeiteng

Certification: CE

Model Number: TDPB-A

Payment & Shipping Terms

Minimum Order Quantity: 1 Set

Price: Inquiry

Packaging Details: TO BE DETERMINED

Delivery Time: 45 working days after downpayment

Payment Terms: L/C,T/T

Supply Ability: 3 sets per season

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Product Details

Product Description

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                                                                                                                                                                                    Uniform Density 5kg/m3 Rebonded Foam Machine, 2100x2000x1200mm Cubic Foam Block Machine, 46kW Rebond Foam Production Line
                      

Foam Size:	2100-(1100-2000) X (600-1200) Mm	Foam Density:	50-300 Kg/m3
Density Difference:	Within 5 Kg/m3	Motor Power:	46 KW
Machine Weight:	16 Ton	Overall Dimension:	7695 X 6235 X 9407 Mm

Foam Size:	2100-(1100-2000) X (600-1200) Mm
Foam Density:	50-300 Kg/m3
Density Difference:	Within 5 Kg/m3
Motor Power:	46 KW
Machine Weight:	16 Ton
Overall Dimension:	7695 X 6235 X 9407 Mm

Rebonded Foam Machine with Uniform Density Within 5kg/m3 for 2100x2000x1200mm Block

Rebonded Foam Machine with Uniform Density Within 5kg/m3 for 2100x2000x1200mm Block

The TDPB-A is built to remove that gradient: the density difference across the block is held within 5 kg/m3.

The machine crushes waste PU foam, rubber, EVA and EPE, mixes the crumb with binder, and press-forms the block in a 2100 x (1100-2000) x (600-1200) mm tank. Density is set between 50 and 300 kg/m3 according to the product, and the 46 kW drive and 16 ton frame give the press enough force to consolidate the mix evenly rather than compacting the bottom and leaving the top loose.

The result is a block that can be cut into gym mats, cattle mattresses, automotive padding or shoe sheet without the density surprises that cause comebacks. For a plant already collecting scrap, the machine turns a disposal cost into a saleable block with predictable mechanical properties.

Technical Specifications

Product Category	Parameters
Product Category	Parameters
Foam size (L x W x H)	2100-(1100-2000) x (600-1200) mm
Foam density	50-300 kg/m3
Productive capacity	3 molds per hour
Density difference	Within 5 kg/m3
Motor power	46 kW
Machine weight	16 ton
Overall dimension (L x W x H)	7695 x 6235 x 9407 mm
Raw materials	Waste PU foam, rubber, EVA, EPE scrap with binder

Machine Details

Machine in the Workspace

Why This Machine

Density held within 5 kg/m3

The press and mix are controlled so the top and bottom of the block measure the same, which is what the cutting customer checks first.

50-300 kg/m3 range

One machine covers light cushioning blocks and heavy load-bearing mats by changing the binder ratio and press setting.

Cubic block geometry

2100 x (1100-2000) x (600-1200) mm blocks cut into standard mat and sheet sizes with less trim waste.

46 kW drive

Enough power to consolidate dense mixes without slowing the cycle.

3 molds per hour

A steady output that matches a single cutting line without building block inventory.

Scrap-based input

Waste PU, rubber, EVA and EPE are the raw material, so the machine is fed by the plant trim rather than virgin foam.

Where It Fits

Gym and fitness: mats, equipment padding and sports flooring.
Agriculture: cattle mattresses and stable mats.
Automotive: interior padding and sound absorption parts.
Shoe and industrial mats: sole padding, anti-slip mats and protective sheets.

From Scrap to Block

Crush the scrap: waste foam, rubber, EVA and EPE are reduced to a consistent crumb.
Mix with binder: the crumb is blended with binder at the ratio set for the target density.
Fill and press: the mix is loaded into the tank and pressed to the block size.
Cure and demold: the block is cured, demolded and moved to cutting after the density check.

Maintenance and Safe Operation

Clean the crumb hopper and binder nozzle after each shift. Binder residue sets in the nozzle and changes the mix ratio on the next run.
Check the press platen and mold frame alignment weekly. A platen that is out of parallel produces a block with a density gradient.
Keep the steam lines drained. Water in the steam circuit cools the mold face and leaves wet spots in the block.
Lock out the press before any mold or platen work. The platen is heavy and the hydraulic circuit stores pressure.

Frequently Asked Questions

What density range can the TDPB-A produce?

A: 50 to 300 kg/m3, set by the binder ratio and the press pressure for the target product.

How uniform is the block?

A: The density difference across the block is held within 5 kg/m3, which is the main improvement over older rebond machines.

Does it need a different mold for each size?

A: No. One tank produces the size range within 2100-(1100-2000) x (600-1200) mm without changing the mold.

What scrap can be recycled?

A: Waste PU foam, rubber, EVA and EPE scrap, crushed and mixed with binder before pressing.

What is the delivery time?

A: 45 working days after downpayment, with installation and commissioning support.

Turning Scrap Into Saleable Block

Tell us the scrap you generate, the density you need and the block size your cutting line uses. We will confirm the TDPB-A configuration and the binder system for your material mix.

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