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Multi-size Rebond Foaming Machine Without Mold Change 3 Molds Per Hour Rebonded Foam Machine

Name: Multi-size Rebond Foaming Machine Without Mold Change 3 Molds Per Hour Rebonded Foam Machine
Brand: Qingdao Xinmeiteng Sponge Manufacture Co.
SKU: TDPB-A
Price: 40,400.00 USD
Availability: InStock

Product Details

Place of Origin: Qingdao

Brand Name: Xinmeiteng

Certification: CE

Model Number: TDPB-A

Payment & Shipping Terms

Minimum Order Quantity: 1 Set

Price: Inquiry

Packaging Details: TO BE DETERMINED

Delivery Time: 45 working days after downpayment

Payment Terms: L/C,T/T

Supply Ability: 3 sets per season

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Product Details

Product Description

Highlight: 
                                                                                                                                                                                    Multi-size Rebond Foam Machine, No Mold Change Foam Production, 3 Molds Per Hour Rebond Line
                      

Foam Size:	2100-(1100-2000) X (600-1200) Mm	Foam Density:	50-300 Kg/m3
Productive Capacity:	3 Molds Per Hour	Density Difference:	Within 5 Kg/m3
Motor Power:	46 KW	Machine Weight:	16 Ton

Foam Size:	2100-(1100-2000) X (600-1200) Mm
Foam Density:	50-300 Kg/m3
Productive Capacity:	3 Molds Per Hour
Density Difference:	Within 5 Kg/m3
Motor Power:	46 KW
Machine Weight:	16 Ton

Multi-size Rebond Foaming Machine Without Mold Change 3 Molds Per Hour Rebonded Foam Machine

Multi-size Rebond Foaming Machine Without Mold Change 3 Molds Per Hour Rebonded Foam Machine

The TDPB-A is built so one tank produces the whole size range without a mold change.

The working range is 2100 x (1100-2000) x (600-1200) mm. Within that envelope the block size is set on the machine, not by swapping steel. A plant can run a batch of 2100 x 1100 mm cattle mats in the morning and a batch of 2100 x 2000 mm gym blocks in the afternoon, and the only change is the setting and the mix.

Output is 3 molds per hour, which suits a plant feeding one cutting line rather than building block inventory. Density runs from 50 to 300 kg/m3, so the same machine covers light cushioning and heavy mats. The 16 ton frame keeps the block square through the press cycle, which reduces the trim loss when the block is cut into finished sheets.

Technical Specifications

Product Category	Parameters
Product Category	Parameters
Foam size (L x W x H)	2100-(1100-2000) x (600-1200) mm
Foam density	50-300 kg/m3
Productive capacity	3 molds per hour
Density difference	Within 5 kg/m3
Motor power	46 kW
Machine weight	16 ton
Overall dimension (L x W x H)	7695 x 6235 x 9407 mm
Raw materials	Waste PU foam, rubber, EVA, EPE scrap with binder

Machine Details

Machine in the Workspace

Why This Machine

No mold change

All sizes within the working envelope come from one tank, so changeover is a setting rather than a crane job.

Multi-size envelope

2100 x (1100-2000) x (600-1200) mm covers the common mat, block and sheet sizes.

3 molds per hour

A predictable output that keeps a cutting line fed without a large block inventory.

50-300 kg/m3 density

Light cushioning and heavy load-bearing products run on the same machine.

Square blocks

The 16 ton frame holds the block geometry through the press, reducing trim waste at cutting.

Lower mold capital

One machine replaces a set of single-size molds and the storage space they occupy.

Where It Fits

Multi-size mat producers: switching between cattle mats, gym blocks and industrial mats without downtime.
Contract foam suppliers: short runs of different block sizes for different customers.
Integrated recycling plants: feeding their own cutting line with the size it needs that week.
Stock block producers: standard sizes produced to order rather than to mold availability.

Running Multiple Sizes on One Tank

Set the block size: enter the length, width and height within the working envelope.
Match the density: set the binder ratio for the target kg/m3.
Press the block: fill the tank and run the press cycle; the frame holds the square geometry.
Cut and stack: demold, check density and send the block to the cutting line.

Maintenance and Safe Operation

Clean the crumb hopper and binder nozzle after each shift. Binder residue sets in the nozzle and changes the mix ratio on the next run.
Check the press platen and mold frame alignment weekly. A platen that is out of parallel produces a block with a density gradient.
Keep the steam lines drained. Water in the steam circuit cools the mold face and leaves wet spots in the block.
Lock out the press before any mold or platen work. The platen is heavy and the hydraulic circuit stores pressure.

Frequently Asked Questions

What density range can the TDPB-A produce?

A: 50 to 300 kg/m3, set by the binder ratio and the press pressure for the target product.

How uniform is the block?

A: The density difference across the block is held within 5 kg/m3, which is the main improvement over older rebond machines.

Does it need a different mold for each size?

A: No. One tank produces the size range within 2100-(1100-2000) x (600-1200) mm without changing the mold.

What scrap can be recycled?

A: Waste PU foam, rubber, EVA and EPE scrap, crushed and mixed with binder before pressing.

What is the delivery time?

A: 45 working days after downpayment, with installation and commissioning support.

Produce the Sizes Your Customers Order

Give us the block sizes and densities you sell most. We will confirm the TDPB-A envelope, the cycle time for each size and the layout of the line around it.

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