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50-300kg/m3 Rebonded Foam Machine Press 3 Molds Per Hour Waste Foam Recycling Machine

Name: 50-300kg/m3 Rebonded Foam Machine Press 3 Molds Per Hour Waste Foam Recycling Machine
Brand: Qingdao Xinmeiteng Sponge Manufacture Co.
SKU: TDPB-A
Price: 40,400.00 USD
Availability: InStock

Product Details

Place of Origin: Qingdao

Brand Name: Xinmeiteng

Certification: CE

Model Number: TDPB-A

Payment & Shipping Terms

Minimum Order Quantity: 1 Set

Price: Inquiry

Packaging Details: TO BE DETERMINED

Delivery Time: 45 working days after downpayment

Payment Terms: L/C,T/T

Supply Ability: 3 sets per season

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Product Details

Product Description

Highlight: 
                                                                                                                                                                                    Waste PU Foam Recycling Machine, 50-300kg/m3 Rebonded Foam Press, 16 Ton Rebond Foam Machine
                      

Foam Size:	2100-(1100-2000) X (600-1200) Mm	Foam Density:	50-300 Kg/m3
Density Difference:	Within 5 Kg/m3	Productive Capacity:	3 Molds Per Hour
Motor Power:	46 KW	Machine Weight:	16 Ton

Foam Size:	2100-(1100-2000) X (600-1200) Mm
Foam Density:	50-300 Kg/m3
Density Difference:	Within 5 Kg/m3
Productive Capacity:	3 Molds Per Hour
Motor Power:	46 KW
Machine Weight:	16 Ton

50-300kg/m3 Rebonded Foam Machine Press 3 Molds Per Hour Waste Foam Recycling Machine

50-300kg/m3 Rebonded Foam Machine 16 Ton Press 3 Molds Per Hour Waste Foam Recycling Machine

The TDPB-A puts that material back into production: waste PU foam, rubber, EVA and EPE are crushed, mixed with binder and pressed into a block that sells as gym mat, cattle mattress or automotive padding.

The economics depend on the density range and the press. The TDPB-A covers 50 to 300 kg/m3, so the same machine makes light cushioning blocks and heavy load-bearing mats. The 16 ton press and 46 kW drive consolidate the crumb evenly, and the density difference across the block stays within 5 kg/m3, which is what makes the recycled block acceptable to a cutting customer.

At 3 molds per hour the machine matches the scrap output of a mid-size cutting operation without building a stockpile. For a plant already paying for waste removal, the payback is calculated on the avoided disposal cost plus the value of the block, and the machine is usually sized to the trim the plant already generates.

Technical Specifications

Product Category	Parameters
Product Category	Parameters
Foam size (L x W x H)	2100-(1100-2000) x (600-1200) mm
Foam density	50-300 kg/m3
Productive capacity	3 molds per hour
Density difference	Within 5 kg/m3
Motor power	46 kW
Machine weight	16 ton
Overall dimension (L x W x H)	7695 x 6235 x 9407 mm
Raw materials	Waste PU foam, rubber, EVA, EPE scrap with binder

Machine Details

Machine in the Workspace

Why This Machine

Waste becomes product

PU foam, rubber, EVA and EPE trim are crushed and rebound into saleable blocks instead of being sent to disposal.

50-300 kg/m3

Light cushioning and heavy mats from the same machine by changing the binder ratio.

Density within 5 kg/m3

The block stays consistent top to bottom, so the cutting customer gets predictable sheets.

16 ton press

Enough force to consolidate dense scrap mixes without a longer cycle.

3 molds per hour

Matched to the scrap output of a mid-size cutting plant, so no stockpile builds up.

46 kW installed power

A realistic load for an industrial recycling bay, confirmed against the site supply.

Where It Fits

Foam plants with trim waste: converting cutting and profiling offcuts into block stock.
Recycling operations: upgrading collected foam and rubber scrap into a consistent block.
Gym mat producers: dense 200-300 kg/m3 blocks for equipment mats and flooring.
Agricultural mat producers: cattle mattresses and stable mats from recycled block.

Building a Recycling Loop

Collect and sort: keep PU, EVA, rubber and EPE scrap separated enough to control the mix.
Crush and blend: reduce to crumb and blend with binder at the ratio for the target density.
Press and cure: form the block in the tank, cure and demold.
Cut and sell: cut the block into mats or sheets and record the density for the batch.

Maintenance and Safe Operation

Clean the crumb hopper and binder nozzle after each shift. Binder residue sets in the nozzle and changes the mix ratio on the next run.
Check the press platen and mold frame alignment weekly. A platen that is out of parallel produces a block with a density gradient.
Keep the steam lines drained. Water in the steam circuit cools the mold face and leaves wet spots in the block.
Lock out the press before any mold or platen work. The platen is heavy and the hydraulic circuit stores pressure.

Frequently Asked Questions

What density range can the TDPB-A produce?

A: 50 to 300 kg/m3, set by the binder ratio and the press pressure for the target product.

How uniform is the block?

A: The density difference across the block is held within 5 kg/m3, which is the main improvement over older rebond machines.

Does it need a different mold for each size?

A: No. One tank produces the size range within 2100-(1100-2000) x (600-1200) mm without changing the mold.

What scrap can be recycled?

A: Waste PU foam, rubber, EVA and EPE scrap, crushed and mixed with binder before pressing.

What is the delivery time?

A: 45 working days after downpayment, with installation and commissioning support.

Cost the Recycling Loop

Tell us how much trim you generate per week and the block sizes you can sell. We will size the TDPB-A and estimate the binder consumption and output for your material mix.

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