logo
Qingdao Xinmeiteng Sponge Manufacture Co.
Products
Products
Home > Products > Foam Profile Cutting Machine > 45-90 Degree Adjustable Foam Bevel Cutter with 600mm Cutting Height and 1.68kW Motor

45-90 Degree Adjustable Foam Bevel Cutter with 600mm Cutting Height and 1.68kW Motor

Product Details

Place of Origin: Qingdao, China

Brand Name: Xinmeiteng

Certification: CE

Model Number: TDP

Payment & Shipping Terms

Minimum Order Quantity: 1 Set

Price: Inquiry

Packaging Details: TO BE DETERMINED

Delivery Time: 30 working days after down payment

Payment Terms: T/T,L/C

Supply Ability: 3 sets per season

Get Best Price
Highlight:

PU Sponge EVA Rubber Bevel Cutter

,

600mm Block Height Bevel Cutting

,

45-90 Degree Angle Adjustment

Cutting Height:
600 Mm
Worktable Size:
1500x2500 Mm
Blade Hardness:
HRC 60
Cutting Speed:
0-30 M/min
Cutting Angle:
45-90 Degree
Motor Power:
1.68 KW
Cutting Height:
600 Mm
Worktable Size:
1500x2500 Mm
Blade Hardness:
HRC 60
Cutting Speed:
0-30 M/min
Cutting Angle:
45-90 Degree
Motor Power:
1.68 KW
45-90 Degree Adjustable Foam Bevel Cutter with 600mm Cutting Height and 1.68kW Motor

TDP PU Sponge EVA Rubber Bevel Cutter 45-90 Degree Adjustable Angle


The TDP bevel cutter is built for converters who run several foam materials on one machine and cannot afford a torn edge on any of them. A 45 to 90 degree adjustable head, an alloy steel blade held in a guided carrier and a 1.68 kW drive with a frequency converter cover PU sponge, EVA, PE, EPE and rubber plastic foam with one setting procedure. The 600 mm cutting height and the 1500 x 2500 mm table let a full block be bevelled in a single pass, and the welded frame holds the blade line when a dense rubber plastic sheet is pushed through.

TDP bevel cutter cutting angled edges on PU sponge, EVA and rubber plastic foam
Core Advantages
  • One machine across five materials: a frequency converter and a guided blade carrier are matched to the material, so PU sponge, EVA, PE, EPE and rubber plastic foam are cut on the same head without a blade change.
  • 45 to 90 degree adjustable angle: the scale is read at the blade line and the handle locks it, so a 45 degree chamfer for a packaging insert and a 90 degree square edge for a mattress block are both set from the same head.
  • Sealed edge on soft sponge: the HRC 60 alloy blade cuts rather than compresses the cell wall, so the bevel on a soft PU overlay recovers after the pass instead of staying crushed.
  • 600 mm height with 1500 x 2500 mm table: full blocks are bevelled without pre-splitting, which keeps the part count per block predictable.
  • Speed tuned to the material: 0 to 30 m/min feed covers slow passes through dense rubber plastic sheet and fast passes through soft EPE pearl cotton.
  • Operator safety built in: the blade is guarded on both sides, the control circuit is low voltage, and the emergency halt switch sits within reach of the feed position.
Technical Specifications
Item Parameter
Model TDP
Cutting Angle 45°–90° continuously adjustable
Cutting Height 600 mm
Worktable Size 1500 * 2500 mm
Motor Power 1.68 kW
Cutting Speed 0–30 m/min, frequency converter
Blade Alloy steel, HRC 60
Machine Weight 1000 kg
Overall Dimension (L * W * H) 2000 * 1000 * 2000 mm
Voltage 380 V / 50 Hz three phase, other voltages on request
Machine Details
  • Angle head: the cutting head swings on a machined pivot and locks through a calibrated scale, so a 45° chamfer and a 90° square edge are set with the same handle.
  • Blade carrier: a guided carrier keeps the alloy blade tensioned along its full length, which holds a straight line of cut through dense block foam.
  • Feed table: 1500 * 2500 mm of flat steel with roller support, so full blocks slide to the blade without lifting.
  • Frame: welded box section, stress relieved before machining, which keeps the head square after years of loaded passes.
  • Control box: IP54 enclosure with low voltage circuit, frequency converter and an emergency halt switch on the operator side.
HRC 60 alloy blade and guide carrier on the TDP multi material bevel cutter
Material Handling Matrix
Material Working Range / Result
PU sponge, 20–60 kg/m³ up to 600 mm sealed edge, no cell tearing
Rebonded foam up to 600 mm straight bevel on dense blocks
EVA / PE sheet up to 600 mm stack clean 45° corner profile
EPE pearl cotton up to 600 mm compressed edge without crush marks
Rubber plastic foam up to 600 mm square cut at 60° and 90°
Foam laminate with textile up to 400 mm edge held true, no fraying
Primary Applications
  • Mattress and upholstery: chamfered edges on PU overlays, seat cushions and backrest foam, where a true 45° corner decides how the cover sits.
  • Packaging converters: 45° bevel cuts on EPE and EVA inserts, corner profiles and protective trays that must fit a carton without gaps.
  • Footwear and gasket production: angled trimming of rubber plastic foam soles, seals and insulation strips in short and medium runs.
  • Filtration and cleaning products: wedge cutting of sponge blocks for filter pads and cleaning rollers, where the angle controls flow.
  • Furniture workshops: small batch bevelled foam parts for chairs, headboards and armrests, cut to drawing without a second machine.
  • Construction and insulation: angled foam profiles and pipe insulation segments cut on site or in a workshop bay.
Bevelled foam parts for packaging, furniture and footwear produced on the TDP cutter
How a Bevel Cycle Runs
  1. Set the cutting head to the drawing angle with the scale and the locking handle, then confirm with the angle gauge supplied with the machine.
  2. Set the frequency converter to a feed speed that suits the foam density, slower for dense rebonded foam, faster for soft PU sponge.
  3. Load the block on the feed table and align the reference edge against the guide, so the bevel line follows the block length.
  4. Feed the block through the blade at a steady rate, keeping both hands on the pusher handles and away from the blade line.
  5. Return the block, check the bevel against the sample, and adjust the angle or speed before the batch continues.
  6. Stack the finished parts on a flat pallet, because a bevel cut part keeps its shape only when it is not pressed while cooling.
Selection Guide
  • Choose the standard angle head when the bulk of your work sits between 45° and 90° and the block height stays under 600 mm.
  • Choose the roller feed table when your blocks are longer than 2000 mm, as a long block needs support at both ends.
  • Order the 220 V or 440 V version at the time of the order, as the control circuit and the motor are built to the ordered voltage.
  • Add a spare blade and a spare guide wheel to the first order, since these are the two parts that wear on a bevel machine.
Installation and Commissioning

Place the machine on a level concrete floor with at least 1200 mm of clear space on the operator side and 800 mm at the blade side, then anchor the four feet. A machine that is not anchored will walk on a loaded bevel pass, and the angle will drift over a shift.

Connect the three phase supply through an isolator rated for the motor and check the blade rotation direction before the first cut. Set the blade tension with the gauge on the carrier, fit the guard, and run an empty cycle at each of the three working angles so the operator learns the changeover before production starts.

Maintenance Calendar
Interval Action
Daily Clean foam dust from the blade guide and the table, check the guard and the emergency halt switch.
Every 250 hours Check blade tension and the guide wheel clearance, retension if the cut line wanders.
Every 500 hours Inspect the drive belt, grease the pivot of the angle head, check the anchor bolts.
Every 1000 hours Replace the blade, check the carrier bearings, and recheck the angle scale against a gauge.
Yearly Inspect the frame welds and the control cabinet terminals, replace the drive belt as a set.
Safe Operation
  • The blade is guarded on both sides during the pass; the guard is removed only for a blade change and the isolator is locked out first.
  • The emergency halt switch is within reach of the operator position and tested at the start of every shift.
  • Feed with the pusher handles only, and keep hands at least 200 mm from the blade line during a loaded pass.
  • Only one operator runs the machine at a time, and the second person stays clear of the discharge side.
  • Wear cut resistant gloves and eye protection, since foam dust and blade swarf leave the cutting zone at speed.
Quality Control and Traceability

Each machine is run for 30 minutes at 45°, 60° and 90° before packing, and the bevel of a sample block is checked against a steel square. The motor current is logged at the duty load, the frame is checked for square after assembly, and the serial number is stamped on the frame plate so that a spare part order can be matched to the build. A CE declaration and a test report travel with every set.

Packaging and Delivery

The machine ships nude packed with plastic film and foam sheet, and the blade, angle gauge and small spare parts travel in a wooden case. A 2000 * 1000 * 2000 mm frame fits a 20 ft container with the head lowered. Delivery is about 30 working days after the down payment, and we send the loading photos and the packing list before the container leaves Qingdao.

Frequently Asked Questions

Q: Can one machine cut sponge and rubber plastic foam?

A: Yes. The head and the blade carrier are the same, and the frequency converter is set to a slower feed for dense rubber plastic foam and a faster feed for soft sponge.

Q: Does a soft sponge bevel stay sharp after cutting?

A: The alloy blade cuts the cell wall instead of compressing it, so the bevel on a soft PU part recovers its shape after the pass.

Q: What is the widest part the table can carry?

A: The feed table is 1500 x 2500 mm, which takes a full mattress overlay or a furniture profile in one pass.

Q: How thick a block can be bevelled?

A: Up to 600 mm cutting height, with the head locked at the working angle.

Q: Is a spare blade supplied?

A: A spare blade and a spare guide wheel can be added to the first order, as these are the two parts that wear on a bevel machine.

Q: How is the machine packed?

A: Nude packing with plastic film and foam sheet, with the blade, angle gauge and small parts in a wooden case.

Talk to Our Engineer

Send us the foam type, the block height and the angle you cut day to day. We will confirm the angle head, the table length and the voltage against your line, and send a quotation with the delivery date for your port.

TDP bevel cutter with guarded blade and low voltage control box