800 mm Stroke Foam Baler and Hydraulic Baler with 7.5 kW Motor for 900*700*1000 mm Bales

The TDB-01 is a vertical hydraulic baler with an 800 mm maximum stroke. It packs waste sponge into bales up to 900*700*1000 mm on a 7.5 kW motor, weighs 2500 kg and stands 3000 mm tall on a 1300*1120 mm footprint. It is CE certified.

A stroke that is too short leaves the chamber half compressed. The bale comes out light, the ties loosen in transit, and the baler has not done the one job it was bought for. An 800 mm stroke is what lets a full chamber of foam compress into a single tight bale.

• Model: TDB-01
• Bale size: 900*700*1000 mm
• Stroke: 800 mm
• Motor power: 7.5 kW
• Weight: 2500 kg
• Footprint: 1300*1120 mm

1. Fill the chamber fully. A full chamber produces a bale worth tying.
2. Close the door. Confirm the door is locked before the press moves.
3. Press to full stroke. Let the plate travel the full 800 mm before holding.
4. Hold pressure. Keep the pressure on while the bale is tied.
5. Release and eject. Remove the bale and check the ties are still tight.
6. Repeat. Keep the chamber loading consistent so bale weight is consistent.

Bale weight is set by how full the chamber is, not by how long the press runs. A half-filled chamber pressed to full stroke gives a light bale that looks the same size and ships for the same cost.

Compression is a ratio question. A chamber filled with loose foam and pressed only part way produces a bale that is still mostly air; pressed to full stroke it produces a bale that behaves like a solid block. The difference shows up in the container, not in the workshop.

Bale weight is the number that pays for the machine. Two bales of the same size but different weight cost the same to ship, and only one of them is economical. Keeping the chamber loading consistent is what keeps the weight consistent.

The hydraulic system is sized for this: a 7.5 kW drive holding pressure through 800 mm of travel on a 2500 kg frame. Running a shorter stroke to save time gives up exactly the compression that was being paid for.

• Fill fully: bale weight comes from chamber fill, not press time.
• Press to the stroke: partial strokes leave air in the bale.
• Hold while tying: ties stay tight only if they are tied under pressure.

• Long stroke: 800 mm of travel compresses a full chamber before tying.
• Tight bales: compression at full stroke keeps the ties tight when the bale is released.
• Consistent bale size: 900*700*1000 mm, so bales stack and ship predictably.
• Rebond feed ready: compressed bales store compactly and open out as feed material.
• 7.5 kW drive: no dedicated power upgrade needed.
• Vertical layout: small footprint, tall but narrow, so it fits a waste corner.
• CE certified: export-ready guarding and electrics.

• Rebond feed storage: offcuts baled and stored for later granulating.
• Foam plant waste: daily offcut volume compressed on site.
• Mattress scrap: trim and cut-off compressed for transport.
• Furniture foam: workshop scrap baled before collection.
• Recycling collection: bales formed to a size a recycler can handle.
• Warehouse space: loose piles replaced by stackable bales.

Baler faults are hydraulic before they are mechanical. Check oil level, oil temperature and pressure first, because a loose bale or a short stroke is usually pressure and not the frame.

The press chamber is the danger zone. Load, close and press in that order, and never reach in to rearrange foam while the plate is moving or holding.

Keep the loading area clear of loose offcuts. A pile at the chamber mouth is how oversized pieces get forced in, and forced loading is what jams a baler.

• Sequence: load, close, press, hold, tie, eject.
• No hands in the chamber: isolate before clearing a jam.
• Door locked: confirm before the press moves.
• Guarding: chamber guard and emergency stop in place.

Check the pressure gauge against the specification at the start of each shift. A gauge that reads low is the earliest sign of a seal or pump problem, and it shows up as a light bale before it shows up as a leak.

Inspect the door lock and the chamber guides weekly. A door that does not lock square produces a bale that is tapered, and a tapered bale does not stack.

• Every shift: oil level, pressure gauge, chamber clear.
• Weekly: door lock, chamber guides, hoses.
• Monthly: seals, press plate guides, motor current.
• Annually: oil and filter change.

The baler ships as one unit at 2500 kg. Confirm forklift capacity and door height against the 3000 mm overall height before delivery is booked.

Delivery is 45 working days after downpayment, payment by T/T or L/C, minimum order one set. Commissioning guidance and a spare seal kit ship with the machine.