2800 mm Stacking Height Automatic Palletizer Machine with 3000x2000 mm Pallet

The TDPH-01 builds foam block stacks up to 2800 mm high. Palletizing size is 3000*2000 mm, palletizing speed is 60 m/min, positioning accuracy is ±0.05 mm, total motor power is 17.2 kW and machine weight is 8500 kg. The unit is CE certified.

Stack height is a storage decision. A line that stops at 1500 mm changes pallets twice as often, and every change costs a cycle and an operator walk. Building to 2800 mm halves the number of changes and uses the height of the bay instead of the floor area.

• Model: TDPH-01
• Palletizing size: 3000*2000 mm
• Stack height: 2800 mm
• Speed: 60 m/min
• Power: 17.2 kW
• Weight: 8500 kg

1. Set the pallet. Place a 3000*2000 mm pallet square in the stacking zone.
2. Start the cycle. The gantry picks sheets as they leave the cutter.
3. Stack layer by layer. Each layer is placed within ±0.05 mm.
4. Monitor squareness. Check the stack at half height, not only at the end.
5. Stop at 2800 mm. The cycle stops and the pallet is removed.
6. Restart. A new pallet is set and the cycle continues.

Check the stack squareness at half height. A small error at the bottom is hidden until the stack is tall, and by then it is a stability problem.

Every pallet change costs a cycle. The gantry stops, the operator enters the area, the full pallet leaves and a new one is positioned. On a line running all shift, those changes add up to a significant share of the available time.

Building to 2800 mm halves the number of changes compared with a 1400 mm stack. It also uses the height of the bay rather than the floor, which matters when floor space is taken up by cutting and lamination equipment.

Height only works if the layers stay square. That is why positioning accuracy and a wide 3000*2000 mm base matter together: a tall stack on a narrow base with a position error is a stack that leans.

• Fewer changes: 2800 mm halves the pallet turnaround.
• Floor saving: height replaces floor area.
• Stability: square layers on a wide base.

• Tall stacks: 2800 mm reduces pallet changes and floor use.
• Square layers: ±0.05 mm keeps a tall stack stable.
• Wide base: 3000*2000 mm pallets support the stack height.
• Automatic handling: no manual lifting at height.
• Line speed: 60 m/min transfer keeps the cycle short.
• Heavy frame: 8500 kg resists vibration at full height.
• CE certified: export-ready guarding and electrics.

• Warehouse stacking: tall pallets ready for forklift transfer.
• Cutting lines: stack building without stopping the cutter.
• Packing areas: high stacks before wrapping.
• Container loading: compact stacks for export.
• Multi-shift plants: fewer pallet changes per shift.
• Space-limited plants: using height instead of floor.

Palletizer faults usually show up as position error before they show up as a stoppage. Check the encoder and the guide alignment first, because a stack that is 2 mm out at the bottom is 20 mm out at the top.

Keep the stacking area clear when the stack approaches full height. The gantry travel and the top of the stack converge, and that is where contact happens.

Remove the pallet with the cycle stopped. Reaching in to steady a tall stack while the gantry is moving is the main risk on this machine.

• Check the pallet is square before the cycle.
• Confirm the forklift can clear 2800 mm.
• Inspect stack squareness at half height.
• Keep the stacking area clear at full height.
• Stop the cycle before removing a pallet.

A tall stack puts more demand on positioning than a short one, so the encoder and guides need regular checks. Any drift shows up as a lean at the top of the stack.

The vacuum system matters at height as well. A cup that leaks can drop a sheet from 2000 mm, which is a safety issue as much as a quality one.

• Check vacuum pressure daily.
• Inspect cup seals weekly.
• Check encoder mounting and guides monthly.
• Lubricate the gantry monthly.
• Check the stacking frame for squareness monthly.

The machine ships in a reinforced export crate with the gantry and stacking frame braced for transport.

The shipment includes the layout drawing, stack height limits and a commissioning checklist, with remote support during installation.