±0.05 mm Automatic Palletizer for 3000x2000 mm Blocks with 2800 mm Stack Height

The TDPH-01 is an automatic palletizer with ±0.05 mm positioning accuracy. Palletizing size is 3000*2000 mm, palletizing height is 2800 mm, speed is 60 m/min, total motor power is 17.2 kW and machine weight is 8500 kg. The unit is CE certified.

A stack that is a few millimetres out at the bottom is a stack that leans at the top. Positioning accuracy is what keeps layers aligned, and aligned layers are what allow an automatic palletizer to build to 2800 mm without an operator steadying the stack.

• Model: TDPH-01
• Palletizing size: 3000*2000 mm
• Stack height: 2800 mm
• Speed: 60 m/min
• Power: 17.2 kW
• Weight: 8500 kg

1. Home the axes. The gantry returns to its reference position at start-up.
2. Pick the sheet. The vacuum frame lifts the sheet square.
3. Move to the pallet. The servo axes carry the sheet at 60 m/min.
4. Place. The frame lowers to the stack and releases.
5. Repeat. The next cycle returns to the same position within ±0.05 mm.
6. Check. Confirm the stack at half height and at the end.

Re-home the axes at the start of each shift. A servo system that has not been homed starts from an assumed position, and the error appears at the top of the stack.

Layer position is a chain: the encoder tells the drive where the gantry is, the guide keeps it on line, and the frame places the sheet. An error anywhere in that chain shows up as a stack that is out of square, and the taller the stack, the more visible the error becomes.

±0.05 mm is a statement about repeatability, not just resolution. It means the tenth layer is placed where the first layer was placed, so the stack builds vertically instead of spiralling.

That matters most at 2800 mm. At 800 mm, a 5 mm error is invisible. At 2800 mm, the same error is the difference between a stack that a forklift can pick and one that has to be re-stacked by hand.

• Encoder accuracy: the drive knows where the gantry is.
• Guide stiffness: the gantry stays on the line.
• Repeatability: every layer in the same position.

• Layer alignment: ±0.05 mm keeps every layer in the same position.
• Tall stacks: accuracy is what makes 2800 mm practical.
• Repeatable cycles: servo positioning does not drift with use.
• Full footprint: 3000*2000 mm pallets handled without adjustment.
• Speed with control: 60 m/min without losing position.
• Heavy frame: 8500 kg resists vibration during fast moves.
• CE certified: export-ready guarding and electrics.

• Automated warehouses: stacks that a forklift can pick without re-aligning.
• Cutting lines: square stacks downstream of the cutter.
• Export packing: stable stacks for container loading.
• Packing lines: layers aligned for wrapping.
• Multi-line plants: consistent stacks from a shared conveyor.
• Quality-critical work: stacks where layer alignment is checked.

Palletizer faults usually show up as position error before they show up as a stoppage. Check the encoder and the guide alignment first, because a stack that is 2 mm out at the bottom is 20 mm out at the top.

Keep the travel area clear while the gantry is moving. Accurate positioning does not make the moving frame any safer to stand near.

Stop the cycle before clearing a sheet. The frame can move to the next position without warning once the cycle restarts.

• Home the axes at start-up.
• Check vacuum pressure daily.
• Confirm the pallet is square in the stacking zone.
• Keep the travel area clear.
• Stop the cycle before clearing a jam.

Positioning accuracy depends on the encoder and the guides. Check the encoder mounting monthly and inspect guide wear at the same interval, because a worn guide introduces an error the encoder cannot correct.

The vacuum system is the other half of the cycle. A leaking cup drops a sheet, and a dropped sheet is both a quality loss and a safety event at stack height.

• Check vacuum pressure daily.
• Inspect cup seals weekly.
• Check encoder mounting monthly.
• Inspect and lubricate guides monthly.
• Verify stack squareness after any guide work.

The machine ships in a reinforced export crate with the gantry, frame and controls braced for transport.

The shipment includes the layout drawing, positioning specification and a commissioning checklist, with remote support during installation.