2000-2200 mm Cold Laminating Foam Laminating Machine with 10-50 m/min Speed

The TDL-2200 is a wide foam laminating machine. Laminating width is 2000-2200 mm, laminating speed is 10-50 m/min, method is cold laminating, motor power is 8 kW, machine weight is 3000 kg and the overall dimension is 7800*2200*2000 mm. The machine is CE certified.

Width decides how many pieces a laminator can produce from one sheet. A machine narrower than the sheet forces a second pass, and the second pass is where alignment and tension errors appear. The TDL-2200 takes 2000-2200 mm sheets in one pass.

• Model: TDL-2200
• Laminating width: 2000-2200 mm
• Speed: 10-50 m/min
• Method: Cold laminating
• Motor power: 8 kW
• Weight: 3000 kg

1. Check the sheet width. Confirm it is inside the 2000-2200 mm range.
2. Load the rolls. Align foam and facing rolls to the edge guide.
3. Set the glue film. Adjust the glue unit for the facing material.
4. Set the pressure. Roller pressure matched to the foam density.
5. Run. Start at low speed and increase to the production rate.
6. Check the edges. Inspect both edges of the first metres.

Inspect both edges, not only the operator side. On a 2200 mm sheet the far edge is where a guiding error appears first.

A laminator is often bought for one product and then used for everything. If the machine is narrower than the widest sheet the plant produces, every wide job becomes a two-pass job, and two passes cost double the labour and add an alignment risk.

A 2000-2200 mm working width covers the sheets used in mattress, packaging and sports mat production. That means the machine handles the full order book rather than only part of it, and the line does not stop when a wide order arrives.

Cold bonding matters for EVA and PE in particular. These materials are sensitive to heat, and a heated line can distort a wide sheet before it is bonded. A cold process keeps the sheet flat across its full width.

• One pass: full-width sheets bonded without a second run.
• Material range: cold bonding safe for EVA and PE.
• Order coverage: wide jobs do not need another machine.

• Wide sheets: 2000-2200 mm in one pass, no re-runs.
• No heat distortion: cold bonding suits EVA and PE sheet.
• Speed range: 10-50 m/min for fabric, film and mesh facings.
• Edge control: guiding keeps the facing aligned across the width.
• Compact frame: 7800*2200*2000 mm with full width capability.
• Low load: 8 kW for a 2.2 m wide line.
• CE certified: export-ready guarding and electrics.

• EVA sheet lamination: film or fabric bonded to wide EVA sheets.
• PE foam: wide PE sheets laminated for packaging.
• EPE foam: facing material applied across the full width.
• Mattress layers: wide foam bonded to fabric.
• Sports mats: EVA sheets laminated with a surface layer.
• Contract lamination: wide work that narrower machines cannot take.

Lamination faults are usually tension and pressure faults, not glue faults. Check the roller pressure, the web tension and the edge guide before changing the glue mix.

Keep the full width of the nip guarded. A 2200 mm sheet hides the far side of the roller from the operator, and the guard is the only protection there.

Stop the line before reaching across the sheet. The far edge cannot be seen from the control position, which makes it the most dangerous part of the line.

• Confirm the sheet width before the run.
• Align both rolls to the edge guide.
• Keep the full nip guarded.
• Check both edges of the first metres.
• Stop the line before reaching across the sheet.

Wide sheets put an even load across the rollers, so roller condition matters more than on narrow work. Check for build-up and flat spots weekly and clean the glue unit at the end of every shift.

The edge guide and the tension system set the quality at the edges. Check the guide alignment weekly and confirm the tension is even across the width, because an uneven tension shows up as a wrinkle on one side only.

• Clean the glue unit daily.
• Check roller condition across the full width weekly.
• Check edge guide alignment weekly.
• Check tension evenness across the width weekly.
• Lubricate chains and bearings monthly.

The machine ships in a reinforced export crate with the frame, rollers and glue unit braced for transport, sized to the 7800*2200*2000 mm envelope.

The shipment includes the layout drawing, roller specification and a commissioning checklist, with remote support during installation.