10-50 m/min Foam Lamination Machine with 2000-2200 mm Cold Laminating Machine Width

The TDL-2200 runs from 10 to 50 m/min on an 8 kW motor. Laminating width is 2000-2200 mm, method is cold laminating, machine weight is 3000 kg and the overall dimension is 7800*2200*2000 mm. The machine is CE certified.

Speed on a laminator is not a single number. Thick foam with a heavy fabric runs slowly so the glue can bond, thin sheet with a light facing runs fast. A machine that only runs at one speed forces the operator to compromise on one product or the other, and the 10-50 m/min range removes that compromise.

• Model: TDL-2200
• Laminating width: 2000-2200 mm
• Speed: 10-50 m/min
• Method: Cold laminating
• Motor power: 8 kW
• Weight: 3000 kg

1. Identify the facing. Heavy fabric and light film bond at different rates.
2. Set the glue film. Adjust the glue unit for the material.
3. Start slow. Run at 10-20 m/min and check the bond.
4. Increase. Raise the speed until the bond is still clean.
5. Hold. Record the setting for that product and repeat it.
6. Check. Inspect the first metres at every speed change.

Find the fastest speed that still gives a clean bond, then run below it. Running at the limit leaves no margin for a change in glue viscosity or fabric batch.

A laminator that runs at one speed is really a laminator for one product. Foam density, facing weight and glue viscosity all change the speed at which a clean bond is possible, and a fixed speed forces the operator to accept a compromise on everything else.

The 10-50 m/min range lets the same machine run a heavy upholstery fabric slowly and a light packaging film quickly. The operator sets the speed to the product rather than the product to the machine.

The drive has to support that range at full width. 8 kW is sized so the line holds speed across a 2200 mm sheet instead of sagging at the top of the range, which is where a smaller drive would force the operator back to a slower setting.

• Product flexibility: heavy and light facings on one line.
• Bond quality: speed chosen for the adhesive, not forced.
• Drive reserve: full range held at 2200 mm width.

• Wide speed range: 10-50 m/min covers heavy and light facings.
• 8 kW drive: full speed range across a 2200 mm width.
• Cold process: speed set by the adhesive, not by heating capacity.
• Tension control: even web tension as the line accelerates.
• Quick start: production from cold at the start of the shift.
• Compact footprint: 7800*2200*2000 mm on the line.
• CE certified: export-ready guarding and electrics.

• Mattress lines: speed set to the fabric weight.
• Upholstery foam: slow runs for heavy fabric facings.
• Packaging foam: fast runs for light film facings.
• EVA mats: controlled speed for full-width bonding.
• Contract lamination: mixed products on one line.
• Line integration: speed matched to upstream cutting.

Lamination faults are usually tension and pressure faults, not glue faults. Check the roller pressure, the web tension and the edge guide before changing the glue mix.

Keep the nip guarded at every speed. Faster running means less reaction time, and the guard is what separates the operator from the rollers.

Reduce speed before threading a new roll. Threading at production speed is how hands end up in the nip.

• Set the glue film before the speed.
• Thread new rolls at low speed.
• Keep the nip guarded.
• Check the bond after each speed change.
• Stop the line before clearing a wrinkle.

Speed changes load the drive and the tension system, so both need regular checks. Confirm the belt tension and the tension roller condition monthly, and check the drive current against the commissioning record.

The glue unit is still the most frequent maintenance item. Clean it at the end of each shift, because dried glue changes the film thickness and the bond quality at any speed.

• Clean the glue unit daily.
• Check belt tension and drive condition monthly.
• Check tension roller condition monthly.
• Check roller pressure weekly.
• Compare motor current with the commissioning record monthly.

The machine ships in a reinforced export crate with the frame, rollers and glue unit braced for transport, sized to the 7800*2200*2000 mm envelope.

The shipment includes the drive specification, layout drawing and a commissioning checklist, with remote support during installation.